2004 CHRYSLER VOYAGER brake fluid

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Page 166 of 2585

CHRYSLER VOYAGER 2004  Service Manual If the brake shoe assemblies do not require
replacement, be sure to reinstall the brake shoes in
the original position they were removed from.
INSTALLATION - REAR DISC BRAKE SHOES
(1) Completely retra

Page 169 of 2585

CHRYSLER VOYAGER 2004  Service Manual (12) Remove the leading brake shoe assembly to
brake support plate hold down spring and pin (Fig.
28) from the brake shoe. Remove the leading brake
shoe from the brake support plate.
(13) Remove the p

Page 171 of 2585

CHRYSLER VOYAGER 2004  Service Manual DISC BRAKE CALIPER -
FRONT
REMOVAL
REMOVAL - FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES)
(1) Depress the brake pedal past its first inch of
travel and hold it in this position using a brake pedal
depr

Page 172 of 2585

CHRYSLER VOYAGER 2004  Service Manual master cylinder reservoir from completely draining
out.
(3) Disconnect the brake fluid flex hose from the
caliper assembly and remove it from the vehicle.
CAUTION: Do not use excessive force when clam

Page 173 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Unfold the bushing using your fingers or a
wooden dowel until the bushing is fully seated into
the caliper housing. The bushing flanges should be
seated evenly on both sides of the bushing hole.
(

Page 175 of 2585

CHRYSLER VOYAGER 2004  Service Manual (1) Depress the brake pedal past its first inch of
travel and hold it in this position using a brake pedal
depressor (holding) tool. This is done to isolate the
master cylinder from the brake hydrauli

Page 176 of 2585

CHRYSLER VOYAGER 2004  Service Manual NOTE: Do not use a screw driver or other metal tool
for seal removal. Using such tools can scratch the
bore or leave burrs on the seal groove edges.
(6) Using a soft tool such as a plastic trim stick,

Page 178 of 2585

CHRYSLER VOYAGER 2004  Service Manual (7) Tighten the wheel mounting stud nuts in
proper sequence until all nuts are torqued to half
specification. Then repeat the tightening sequence to
the full specified torque of 135 N´m (100 ft. lbs.