2004 CHRYSLER VOYAGER engine

[x] Cancel search: engine

Page 1390 of 2585

CHRYSLER VOYAGER 2004  Service Manual DESCRIPTION SPECIFICATION
Main Bearing Diametrical
Clearance
ÐNo. 1, 2, 3, 4 0.011±0.055 mm
(0.0005±0.0022 in.)
Wear Limit 0.076 mm
(0.003 in.)
Camshaft
Journal Diameter
No.1 50.724±50.775 mm
(1.9

Page 1391 of 2585

CHRYSLER VOYAGER 2004  Service Manual DESCRIPTION SPECIFICATION
Valve Margin
Intake 0.825±0.973 mm
(0.032±0.038 in.)
Exhaust 1.565±1.713 mm
(0.061±0.067 in.)
Valve Length (Overall)
Intake 125.84±126.6 mm
(4.95±4.98 in.)
Exhaust 127.

Page 1392 of 2585

CHRYSLER VOYAGER 2004  Service Manual SPECIFICATIONS - TORQUE
DESCRIPTION N´mFt.
Lbs.In.
Lbs.
Camshaft SprocketÐBolt 54 40 Ð
Camshaft Thrust
PlateÐBolts12 Ð 105
Connecting Rod
CapÐBolts54 +
1¤4
turn40
+1¤4
turnÐ
Crankshaft Main B

Page 1393 of 2585

CHRYSLER VOYAGER 2004  Service Manual Adapter 6909A
Adapter 8444
Adapter 6912
Puller 1026
Insert, Crankshaft 8450
Crankshaft Damper/Sprocket Installer 8452
Indicator, Cylinder Bore C-119
Tester - Valve Spring C-647
9 - 96 ENGINE 3.3/3.8LR

Page 1394 of 2585

CHRYSLER VOYAGER 2004  Service Manual Compressor, Valve Spring In-vehicle 8453
Valve Spring Compressor Off-vehicle C-3422-D
Adapter, Valve Spring Compressor Off-vehicle 8464
Remover, Valve Tappet C-4129-A
Remover, Crankshaft Front Seal 63

Page 1395 of 2585

CHRYSLER VOYAGER 2004  Service Manual AIR CLEANER ELEMENT
REMOVAL
(1) Unsnap 2 clips.
(2) Lift cover and pull toward the engine and
remove cover tabs from air box.
(3) Lift cover and remove the element (Fig. 15).
INSTALLATION
(1) Install

Page 1396 of 2585

CHRYSLER VOYAGER 2004  Service Manual AIR CLEANER HOUSING
REMOVAL
(1) Disconnect the negative battery cable.
(2) Disconnect the inlet air temperature sensor
(Fig. 16).
(3) Remove the inlet hose to throttle body.
(4) Remove the bolt for ai

Page 1397 of 2585

CHRYSLER VOYAGER 2004  Service Manual CHEMICAL TEST METHOD
Combustion leaks into the cooling system can also
be checked by using Bloc-Chek Kit C-3685-A or
equivalent. Perform test following the procedures
supplied with the tool kit.
REMOV