2004 CHRYSLER VOYAGER engine

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Page 1366 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
(1) Align timing belt tensioner assembly to engine
and install lower mounting boltbut do not tighten
(Fig. 129). To properly align tensioner assemblyÐin-
stall one of the engine bracket

Page 1367 of 2585

CHRYSLER VOYAGER 2004  Service Manual BALANCE SHAFT CARRIER
The following components will remain intact dur-
ing carrier removal: Gear cover, gears, balance shafts
and the rear cover (Fig. 130).
(1) Drain engine oil.
(2) Remove the oil pa

Page 1368 of 2585

CHRYSLER VOYAGER 2004  Service Manual Fig. 131 Chain Cover, Guide and Tensioner
1 - STUD
2 - TENSIONER (ADJUSTER)
3 - GEAR COVER
4 - ADJUST SCREW
5 - PIVOT SCREW
6 - CHAIN COVER (CUTAWAY)
7 - GUIDE
Fig. 132 Drive Chain and Sprockets
1 - N

Page 1369 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
BALANCE SHAFT INSTALLATION/TIMING
Balance shaft and carrier assembly installation is
the reverse of the removal procedure.During instal-
lation crankshaft-to-balance shaft timing must
be

Page 1370 of 2585

CHRYSLER VOYAGER 2004  Service Manual (9) With balance shaft keyways pointing up (12
oclock) slide the balance shaft sprocket onto the nose
of the balance shaft. The balance shaft may have to
be pushed in slightly to allow for clearance.

Page 1371 of 2585

CHRYSLER VOYAGER 2004  Service Manual ENGINE 3.3/3.8L
TABLE OF CONTENTS
page page
ENGINE 3.3/3.8L
DESCRIPTION.........................76
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION...........76
DIAGNOSIS

Page 1372 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSPECTION..........................112
HYDRAULIC LIFTERS (CAM IN BLOCK)
DESCRIPTION........................113
DIAGNOSIS AND TESTING - HYDRAULIC
LIFTERS...........................113
REMOVAL.........

Page 1373 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSPECTION.........................142
ASSEMBLY...........................143
INSTALLATION........................144
INTAKE MANIFOLD
DESCRIPTION........................144
DIAGNOSIS AND TESTING - INT