2004 CHRYSLER VOYAGER Power system

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Page 1557 of 2585

CHRYSLER VOYAGER 2004  Service Manual WARNING: THE AIR BAG SYSTEM IS A SENSITIVE,
COMPLEX ELECTRO-MECHANICAL UNIT. BEFORE
ATTEMPTING TO DIAGNOSE, REMOVE OR INSTALL
THE AIR BAG SYSTEM COMPONENTS YOU MUST
FIRST DISCONNECT AND ISOLATE THE BA

Page 1572 of 2585

CHRYSLER VOYAGER 2004  Service Manual OPERATION
Turning of the steering wheel is converted into lin-
ear (side-to-side) travel through the meshing of the
helical pinion teeth with the rack teeth in the steer-
ing gear. This travel pushes

Page 1578 of 2585

CHRYSLER VOYAGER 2004  Service Manual CAUTION: Proper torque on the cradle reinforce-
ment to suspension cradle mounting bolts is very
important.
(7) Install the reinforcement on the front suspen-
sion cradle crossmember and install the b

Page 1579 of 2585

CHRYSLER VOYAGER 2004  Service Manual gear (Fig. 10). Do not fully tighten the fittings at this
time.
(7) Install the routing clamp with the bolt securing
the power steering fluid hoses to the rear of the cra-
dle crossmember (Fig. 11).
(

Page 1582 of 2585

CHRYSLER VOYAGER 2004  Service Manual OPERATION
The power steering pump is a constant displace-
ment vane type pump. The 2.4L pump has an inte-
gral fluid reservoir and there is a secondary remote
non-flow reservoir which acts only as a f

Page 1583 of 2585

CHRYSLER VOYAGER 2004  Service Manual REMOVAL
REMOVAL - PUMP (2.4L ENGINE)
(1) Remove the (-) negative battery cable from the
battery and isolate cable.
(2) Remove the cap from the power steering fluid
reservoir.
(3) Using a siphon pump,

Page 1587 of 2585

CHRYSLER VOYAGER 2004  Service Manual (1) Install the pulley with Installer C-4063 (Fig.
15). Do not use the tool adapters.
(2) Ensure that the tool and the pulley remain
aligned with the pump shaft. Prevent the pulley from
being cocked o

Page 1588 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION - PUMP (3.3L/3.8L ENGINE)
(1) Install power steering pump back in vehicle
using the reverse order of its removal through the
engine compartment of the vehicle.
(2) Install the power steer