2004 CHRYSLER VOYAGER gas type

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Page 1350 of 2585

CHRYSLER VOYAGER 2004  Service Manual OIL
STANDARD PROCEDURE
ENGINE OIL LEVEL CHECK
The best time to check engine oil level is after it
has sat overnight, or if the engine has been running,
allow the engine to be shut off for at least 5 m

Page 1381 of 2585

CHRYSLER VOYAGER 2004  Service Manual Calibrate the tester according to the manufactur-
ers instructions. The shop air source for testing
should maintain 483 kPa (70 psi) minimum, 1,379
kPa (200 psi) maximum, with 552 kPa (80 psi) rec-
o

Page 1382 of 2585

CHRYSLER VOYAGER 2004  Service Manual anaerobic material is for use between two machined
surfaces. Do not use on flexible metal flanges.
MOPARtBED PLATE SEALANTis a unique
(green-in-color) anaerobic type gasket material that
is specially

Page 1384 of 2585

CHRYSLER VOYAGER 2004  Service Manual (11) Disconnect the throttle cables from the throt-
tle body.
(12) Disconnect the MAP, IAC, and TPS electrical
connectors.
(13) Disconnect the EGR transducer electrical con-
nector (if equipped).
(14)

Page 1390 of 2585

CHRYSLER VOYAGER 2004  Service Manual DESCRIPTION SPECIFICATION
Main Bearing Diametrical
Clearance
ÐNo. 1, 2, 3, 4 0.011±0.055 mm
(0.0005±0.0022 in.)
Wear Limit 0.076 mm
(0.003 in.)
Camshaft
Journal Diameter
No.1 50.724±50.775 mm
(1.9

Page 1396 of 2585

CHRYSLER VOYAGER 2004  Service Manual AIR CLEANER HOUSING
REMOVAL
(1) Disconnect the negative battery cable.
(2) Disconnect the inlet air temperature sensor
(Fig. 16).
(3) Remove the inlet hose to throttle body.
(4) Remove the bolt for ai

Page 1434 of 2585

CHRYSLER VOYAGER 2004  Service Manual OIL
STANDARD PROCEDURE
STANDARD PROCEDURE - ENGINE OIL AND
FILTER CHANGE
Change engine oil at mileage and time intervals
described in the Maintenance Schedule. (Refer to
LUBRICATION & MAINTENANCE/MAIN

Page 1471 of 2585

CHRYSLER VOYAGER 2004  Service Manual CYLINDER HEAD
DESCRIPTION
The aluminum cylinder heads (Fig. 1) are designed
to create high flow combustion chambers to improve
performance, while minimizing the change to the
burn rate in the chamber.
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