2004 CHRYSLER VOYAGER Block motor

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Page 1237 of 2585

CHRYSLER VOYAGER 2004  Service Manual CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Ignition Coil (2.4L) BK Top of Valve Cover 10, 11
Ignition Coil (3.3L/ 3.8L) DKGY Top of Engine 17, 18
Ignition Switch BK Rear of Switch at Steering Column 20

Page 1306 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Remove torque converter or clutch housing
cover and inspect rear of block for evidence of oil.
Use a black light to check for the oil leak. If a leak is
present in this area, remove transmission f

Page 1307 of 2585

CHRYSLER VOYAGER 2004  Service Manual Calibrate the tester according to the manufactur-
ers instructions. The shop air source for testing
should maintain 483 kPa (70 psi) minimum, 1,379
kPa (200 psi) maximum, with 552 kPa (80 psi) rec-
o

Page 1333 of 2585

CHRYSLER VOYAGER 2004  Service Manual (4) A controlled hone motor speed between
200±300 RPM is necessary to obtain the proper cross-
hatch angle. The number of up and down strokes per
minute can be regulated to get the desired 40±60
deg

Page 1380 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Remove torque converter or clutch housing
cover and inspect rear of block for evidence of oil.
Use a black light to check for the oil leak. If a leak is
present in this area, remove transmission f

Page 1382 of 2585

CHRYSLER VOYAGER 2004  Service Manual anaerobic material is for use between two machined
surfaces. Do not use on flexible metal flanges.
MOPARtBED PLATE SEALANTis a unique
(green-in-color) anaerobic type gasket material that
is specially

Page 1409 of 2585

CHRYSLER VOYAGER 2004  Service Manual REMOVAL
(1) Remove the valve springs. (Refer to 9 -
ENGINE/CYLINDER HEAD/VALVE SPRINGS -
REMOVAL)
(2) Remove the valve stem seal (Fig. 43).
INSTALLATION
(1) Install the valve stem seal squarely over t

Page 1629 of 2585

CHRYSLER VOYAGER 2004  Service Manual (9) Using Tool 6638A, disconnect clutch hydraulic
circuit quick connect (located on slave cylinder tube).
Remove clutch slave cylinder by depressing towards
case and rotating counter-clockwise 60É, w
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