OPERATION
All models pass a full 360 degree rollover test
without fuel leakage. To accomplish this, fuel and
vapor flow controls are required for all fuel tank con-
nections.
All models are equipped with either one or two
check valves mounted into the top of the fuel tank (or
pump module).
An evaporation control system is connected to the
check valve(s)/control valve(Refer to 25 - EMIS-
SIONS CONTROL/EVAPORATIVE EMISSIONS/
ORVR - OPERATION) to reduce emissions of fuel
vapors into the atmosphere, when the tank is vented
due to vapor expansion in the tank. When fuel evap-
orates from the fuel tank, vapors pass through vent
hoses or tubes to a charcoal canister where they are
temporarily held. When the engine is running, the
vapors are drawn into the intake manifold. In addi-
tion, fuel vapors produced during vehicle refueling
are allowed to pass through the vent hoses/tubes to
the charcoal canister(s) for temporary storage (prior
to being drawn into the intake manifold). All models
are equipped with a self-diagnosing system using a
Leak Detection Pump (LDP) or Natural Vacuum
Leak Detection (NVLD). Refer to the Emission Con-
trol System for additional information.
INLET CHECK VALVE
All vehicles have an inlet check valve on the inside
of the fuel tank at the filler inlet
The valve prevents fuel from splashing back on
customer during vehicle refueling. The valve is a
non-serviceable item.
REMOVAL
(1) Remove fuel filler cap and perform Fuel Sys-
tem Pressure Release procedure (Fig. 14).
(2) Disconnect negative cable from battery.
(3) Insert fuel siphon hose into fuel filler neck and
push it into the tank.
(4) Drain fuel tank dry into holding tank or a
properly labeledGASOLINEsafety container.
(5) Raise vehicle on hoist and support.
(6) Use a transmission jack to support fuel tank.
Remove bolts from fuel tank straps.
(7) Lower tank slightly.
(8) Disconnect the fuel filler vent tube. Squeeze
tabs and pull apart (Fig. 15).
(9) Disconnect the fuel fill hose at the fuel tank
filler metal tubeNOT AT THE FUEL TANK(Fig.
15).
(10) Disconnect fuel line and vapor line at the
front of the fuel tank.
The fuel pump module electrical connector
has a retainer that locks it in place.(11) Slide fuel pump module electrical connector
lock to unlock.
(12) Push down on connector retainer (Fig. 16) and
pull connector off module.
(13) Lower tank from vehicle. Remove fuel filler
vent tube from frame (Fig. 17).
Fig. 14 Fuel Tank
1 - ROLLOVER VALVE
2 - FUEL FILLER INLET
3 - ROLLOVER VALVE
4 - FUEL PUMP MODULE
Fig. 15 FUEL FILLER AND VENT TUBE
1 - Filler Tube
2 - Vent Tube
RSFUEL DELIVERY14-11
FUEL TANK (Continued)
EVAP/PURGE SOLENOID
DESCRIPTION
All vehicles use a proportional purge solenoid (Fig.
2). The solenoid regulates the rate of vapor flow from
the EVAP canister to the throttle body. The PCM
operates the solenoid.
OPERATION
During the cold start warm-up period and the hot
start time delay, the PCM does not energize the sole-
noid. When de-energized, no vapors are purged.
The proportional purge solenoid operates at a fre-
quency of 200 hz and is controlled by an engine con-
troller circuit that senses the current being applied
to the proportional purge solenoid and then adjusts
that current to achieve the desired purge flow. The
proportional purge solenoid controls the purge rate of
fuel vapors from the vapor canister and fuel tank to
the engine intake manifold.
REMOVAL
The solenoid attaches to a bracket near the radia-
tor on the passenger side of vehicle (Fig. 3). The sole-
noid will not operate unless it is installed correctly.
(1) Disconnect electrical connector from solenoid.
(2) Disconnect vacuum tubes from solenoid.
(3) Remove solenoid from bracket.
INSTALLATION
The solenoid attaches to a bracket near the radia-
tor on the passenger side of vehicle. The solenoid will
not operate unless it is installed correctly.The top of the solenoid has TOP printed on it. The
solenoid will not operate unless it is installed cor-
rectly.
(1) Install solenoid on bracket.
(2) Connect vacuum tube to solenoid.
(3) Connect electrical connector to solenoid.
FUEL FILLER CAP
DESCRIPTION
The plastic fuel fill cap is threaded/quarter turn
onto the end of the fuel filler tube. It's purpose is to
retain vapors and fuel in the fuel tank.
OPERATION
The fuel filler cap incorporates a two-way relief
valve that is closed to atmosphere during normal
operating conditions. The relief valve is calibrated to
open when a pressure of 17 kPa (2.5 psi) or vacuum
of 2 kPa (0.6 in. Hg) occurs in the fuel tank. When
the pressure or vacuum is relieved, the valve returns
to the normally closed position.
CAUTION: Remove the fuel filler cap to release fuel
tank pressure before disconnecting any fuel system
component.
Fig. 2 Proportional Purge Solenoid
Fig. 3 EVAP PURGE SOLENOID
1 - EVAP Purge Solenoid
2 - EGR VAlve
3 - Generator
25 - 12 EVAPORATIVE EMISSIONSRS
CABLE - DIAGNOSIS AND TESTING,
ANTENNA BODY......................8A-4
CABLE - DIAGNOSIS AND TESTING,
BATTERY...........................8F-16
CABLE - INSTALLATION................8P-4
CABLE - INSTALLATION, ANTENNA BODY . . 8A-6
CABLE - INSTALLATION, FRONT.....5-64,5s-67
CABLE - INSTALLATION, GEAR SHIFT....21-205
CABLE - INSTALLATION, HOLD OPEN
LATCH .............................23-38
CABLE - INSTALLATION, INSIDE HANDLE . . 23-38
CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA......................8A-9
CABLE - INSTALLATION, LATCH RELEASE . 23-62
CABLE - INSTALLATION, OUTSIDE
HANDLE............................23-37
CABLE - INSTALLATION, PARKING
BRAKE LEVER AND FRONT.........5-66,5s-69
CABLE - INSTALLATION, THROTTLE
CONTROL..........................14-36
CABLE - OPERATION...................8P-4
CABLE - OPERATION, ANTENNA BODY.....8A-4
CABLE - REMOVAL....................8P-4
CABLE - REMOVAL, ANTENNA BODY......8A-5
CABLE - REMOVAL, FRONT.........5-64,5s-67
CABLE - REMOVAL, GEAR SHIFT.......21-204,
21s-105
CABLE - REMOVAL, HOLD OPEN LATCH . . . 23-38
CABLE - REMOVAL, INSIDE HANDLE.....23-37
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA...........................8A-8
CABLE - REMOVAL, LATCH RELEASE.....23-61
CABLE - REMOVAL, OUTSIDE HANDLE....23-37
CABLE - REMOVAL, PARKING BRAKE
LEVER AND FRONT...............5-65,5s-68
CABLE - REMOVAL, THROTTLE
CONTROL..........................14-35
CABLE - SELECTOR - INSTALLATION,
GEARSHIFT.........................21-84
CABLE - SELECTOR - REMOVAL,
GEARSHIFT.........................21-81
CABLE ADJUSTMENT, ADJUSTMENTS -
GEARSHIFT........................21-206
CABLE ADJUSTMENT, INSTALLATION -
SYNCHRONIZING...............23-102,23-88
CABLE (FRONT) - INSTALLATION,
PARKING BRAKE.................5-63,5s-65
CABLE (FRONT) - REMOVAL, PARKING
BRAKE.........................5-59,5s-62
CABLE (INTERMEDIATE) -
INSTALLATION, PARKING BRAKE
....5-63,5s-66
CABLE (INTERMEDIATE) - REMOVAL,
PARKING BRAKE
.................5-60,5s-62
CABLE (LEFT REAR) - INSTALLATION,
PARKING BRAKE
.................5-64,5s-66
CABLE (LEFT REAR) - REMOVAL,
PARKING BRAKE
.................5-62,5s-64
CABLE RESISTANCE, SPECIFICATIONS -
SPARK PLUG
.........................8I-2
CABLE (RIGHT REAR) - INSTALLATION,
PARKING BRAKE
.................5-63,5s-66
CABLE (RIGHT REAR) - REMOVAL,
PARKING BRAKE
.................5-60,5s-63
CABLES - ADJUSTMENT, PARKING
BRAKE
.........................5-64,5s-66
CABLES - DESCRIPTION, BATTERY
.......8F-16
CABLES - INSTALLATION, BATTERY
......8F-18
CABLES - OPERATION, BATTERY
........8F-16
CABLES - REMOVAL, BATTERY
..........8F-18
CALIBRATION - STANDARD PROCEDURE,
A/C-HEATER CONTROL
................24-20
CALIBRATION - STANDARD PROCEDURE,
COMPASS
...........................8M-3
CALIPER - CLEANING
....5-25,5-29,5s-24,5s-28
CALIPER - INSPECTION
. . . 5-25,5-29,5s-24,5s-28
CALIPER - INSTALLATION, REAR DISC
BRAKE
.........................5-30,5s-29
CALIPER - REMOVAL, REAR DISC
BRAKE
.........................5-27,5s-26
CALIPER ADAPTER - INSTALLATION,
FRONT DISC BRAKE
..............5-31,5s-30
CALIPER ADAPTER - REMOVAL, FRONT
DISC BRAKE
....................5-31,5s-30
CALIPER (CONTINENTAL TEVES
BRAKES) - INSTALLATION, FRONT
DISC BRAKE
........................5s-26CALIPER (CONTINENTAL TEVES
BRAKES) - REMOVAL, FRONT DISC
BRAKE.............................5s-23
CALIPER (DISC/DISC BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DISC BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-24
CALIPER (DISC/DRUM BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5-27
CALIPER (DISC/DRUM BRAKES) -
REMOVAL, FRONT DISC BRAKE..........5-24
CALIPER GUIDE PIN BUSHINGS
(CONTINENTAL TEVES BRAKES) -
ASSEMBLY..........................5s-24
CALIPER GUIDE PIN BUSHINGS
(CONTINENTAL TEVES BRAKES) -
DISASSEMBLY.......................5s-23
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - ASSEMBLY........5-25
CALIPER GUIDE PIN BUSHINGS
(DISC/DISC BRAKES) - DISASSEMBLY.....5-24
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - INSTALLATION, DISC
BRAKE..............................5-31
CALIPER GUIDE PINS (DISC/DRUM
BRAKES) - REMOVAL, DISC BRAKE.......5-31
CALIPER GUIDE PINS (TRW BRAKES) -
INSTALLATION, DISC BRAKE............5s-30
CALIPER GUIDE PINS (TRW BRAKES) -
REMOVAL, DISC BRAKE...............5s-30
CALIPER PISTON AND SEAL -
ASSEMBLY.............5-26,5-29,5s-25,5s-28
CALIPER PISTON AND SEAL -
DISASSEMBLY..........5-24,5-28,5s-23,5s-27
CALIPER (TRW BRAKES) -
INSTALLATION, FRONT DISC BRAKE......5s-26
CALIPER (TRW BRAKES) - REMOVAL,
FRONT DISC BRAKE..................5s-23
CAMSHAFT & BEARINGS (IN BLOCK) -
DESCRIPTION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSPECTION........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
INSTALLATION.......................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
OPERATION.........................9-115
CAMSHAFT & BEARINGS (IN BLOCK) -
REMOVAL..........................9-115
CAMSHAFT END PLAY - STANDARD
PROCEDURE, MEASURING..............9-29
CAMSHAFT OIL SEAL(S) - INSTALLATION . . 9-28
CAMSHAFT OIL SEAL(S) - REMOVAL......9-27
CAMSHAFT POSITION SENSOR -
DESCRIPTION.........................8I-4
CAMSHAFT POSITION SENSOR -
OPERATION..........................8I-4
CAMSHAFT SPROCKET - INSTALLATION,
TIMING CHAIN.......................9-157
CAMSHAFT SPROCKET - REMOVAL,
TIMING CHAIN.......................9-156
CAMSHAFT SPROCKETS - INSTALLATION . . 9-65
CAMSHAFT SPROCKETS - REMOVAL......9-64
CAMSHAFT(S) - CLEANING..............9-29
CAMSHAFT(S) - DESCRIPTION...........9-28
CAMSHAFT(S) - INSPECTION............9-30
CAMSHAFT(S) - INSTALLATION..........9-30
CAMSHAFT(S) - OPERATION.............9-28
CAMSHAFT(S) - REMOVAL..............9-29
CANISTER - DESCRIPTION, VAPOR......25-18
CANISTER - INSTALLATION, REAR EVAP . . 25-20
CANISTER - OPERATION, VAPOR........25-18
CANISTER - REMOVAL, REAR EVAP......25-19
CAP - DESCRIPTION, FUEL FILLER.......25-12
CAP - DESCRIPTION, RADIATOR
PRESSURE..........................7-26
CAP - INSTALLATION, INSTRUMENT
PANEL END.........................23-68
CAP - OPERATION, FUEL FILLER........25-12
CAP - OPERATION, RADIATOR
PRESSURE
..........................7-27
CAP - REMOVAL, INSTRUMENT PANEL
END
...............................23-68
CAP TESTING - DIAGNOSIS AND
TESTING, COOLING SYSTEM
PRESSURE
..........................7-27
CAP TO FILLER NECK SEAL -
DIAGNOSIS AND TESTING, RADIATOR
.....7-27
CAPACITIES - SPECIFICATIONS, FLUID
......0-6CARE - CLEANING, ALUMINUM WHEEL . . . 22-18
CARGO - INSTALLATION, AWD, HEAVY
DUTY...............................2-36
CARGO - INSTALLATION, SPRING........2-40
CARGO - REMOVAL, AWD, HEAVY DUTY . . . 2-36
CARGO - REMOVAL, SPRING............2-40
CARPETS AND FLOOR MATS -
INSTALLATION.......................23-76
CARPETS AND FLOOR MATS - REMOVAL . 23-75
CARRIER ASSEMBLY - DESCRIPTION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - INSTALLATION,
BALANCE SHAFTS.....................9-72
CARRIER ASSEMBLY - OPERATION,
BALANCE SHAFTS.....................9-69
CARRIER ASSEMBLY - REMOVAL,
BALANCE SHAFTS.....................9-69
CARRIER SEAL - INSTALLATION,
DIFFERENTIAL........................21-9
CARRIER SEAL - REMOVAL,
DIFFERENTIAL........................21-9
CATALYTIC CONVERTER - DESCRIPTION . . . 11-4
CATALYTIC CONVERTER - INSPECTION....11-5
CATALYTIC CONVERTER - INSTALLATION . . . 11-6
CATALYTIC CONVERTER - OPERATION.....11-4
CATALYTIC CONVERTER - REMOVAL......11-5
CAUSES - DIAGNOSIS AND TESTING,
COMMON PROBLEM..................21-30
CAUTION - A/C SYSTEM...............24-66
CAUTION - CAUTIONS...................5-78
CAUTION, DESCRIPTION.............5-4,5s-4
CAUTION, DESCRIPTION...............19-37
CAUTION, SENSOR - TPM.........22-10,22s-2
CAUTIONS, CAUTION..................5-78
CAUTIONS, WARNING - WARNINGS . 19-10,19-27
CD CHANGER - DESCRIPTION...........8A-7
CD CHANGER - INSTALLATION...........8A-8
CD CHANGER - OPERATION.............8A-7
CD CHANGER - REMOVAL..............8A-8
CENTER - DESCRIPTION, ELECTRONIC
VEHICLE INFO.......................8M-6
CENTER - DIAGNOSIS AND TESTING,
ELECTRONIC VEHICLE INFORMATION.....8M-7
CENTER - INSTALLATION, ELECTRONIC
VEHICLE INFO.......................8M-9
CENTER - OPERATION, ELECTRONIC
VEHICLE INFO.......................8M-7
CENTER - REMOVAL, ELECTRONIC
VEHICLE INFO.......................8M-9
CENTER BEZEL - INSTALLATION,
INSTRUMENT PANEL..................23-68
CENTER BEZEL - REMOVAL,
INSTRUMENT PANEL..................23-68
CENTER BEZEL OUTLETS -
INSTALLATION.......................24-45
CENTER BEZEL OUTLETS - REMOVAL....24-44
CENTER CONSOLE LAMP -
INSTALLATION.......................8L-21
CENTER CONSOLE LAMP - REMOVAL....8L-21
CENTER CONSOLE LAMP SWITCH -
INSTALLATION.......................8L-21
CENTER CONSOLE LAMP SWITCH -
REMOVAL..........................8L-21
CENTER HIGH MOUNTED STOP LAMP -
INSTALLATION........................8L-6
CENTER HIGH MOUNTED STOP LAMP -
REMOVAL...........................8L-6
CENTER HIGH MOUNTED STOP LAMP
UNIT - INSTALLATION..................8L-6
CENTER HIGH MOUNTED STOP LAMP
UNIT - REMOVAL.....................8L-6
CENTER HINGE - INSTALLATION.........23-24
CENTER HINGE - REMOVAL............23-24
CENTER PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC VEHICLE
INFORMATION.......................8M-7
CENTER STRIKER - INSTALLATION.......23-28
CENTER STRIKER - REMOVAL..........23-28
CENTERING - STANDARD PROCEDURE,
CLOCK SPRING.......................8O-5
CERTIFICATION LABEL - DESCRIPTION,
VEHICLE
.........................Intro.-11
CHAIN AND CAMSHAFT SPROCKET -
INSTALLATION, TIMING
................9-157
CHAIN AND CAMSHAFT SPROCKET -
REMOVAL, TIMING
...................9-156
CHAIN COVER - INSTALLATION, TIMING
. . 9-155
CHAIN COVER - REMOVAL, TIMING
......9-153
6 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
FRONT DISC BRAKE SHOES
(CONTINENTAL TEVES BRAKES) -
INSTALLATION.......................5s-15
FRONT DISC BRAKE SHOES
(CONTINENTAL TEVES BRAKES) -
REMOVAL..........................5s-14
FRONT DISC BRAKE SHOES (DISC/DISC
BRAKES) - INSTALLATION...............5-16
FRONT DISC BRAKE SHOES (DISC/DISC
BRAKES) - REMOVAL..................5-14
FRONT DISC BRAKE SHOES (DISC/
DRUM BRAKES) - INSTALLATION.........5-17
FRONT DISC BRAKE SHOES (DISC/
DRUM BRAKES) - REMOVAL............5-15
FRONT DISC BRAKE SHOES (TRW
BRAKES) - INSTALLATION..............5s-16
FRONT DISC BRAKE SHOES (TRW
BRAKES) - REMOVAL.................5s-14
FRONT DOOR GLASS RUN
WEATHERSTRIP - INSTALLATION.......23-113
FRONT DOOR GLASS RUN
WEATHERSTRIP - REMOVAL...........23-113
FRONT DOOR INNER BELT MOLDING -
INSTALLATION......................23-115
FRONT DOOR INNER BELT MOLDING -
REMOVAL.........................23-115
FRONT DOOR OUTER BELT MOLDING -
INSTALLATION......................23-113
FRONT DOOR OUTER BELT MOLDING -
REMOVAL.........................23-113
FRONT DOOR WEATHERSTRIP -
INSTALLATION......................23-114
FRONT DOOR WEATHERSTRIP -
REMOVAL.........................23-114
FRONT FASCIA - INSTALLATION..........13-1
FRONT FASCIA - REMOVAL..............13-1
FRONT FENDER - INSTALLATION........23-52
FRONT FENDER - REMOVAL............23-52
FRONT FOG LAMP - DIAGNOSIS AND
TESTING............................8L-7
FRONT FOG LAMP - INSTALLATION.......8L-8
FRONT FOG LAMP - REMOVAL...........8L-8
FRONT FOG LAMP UNIT ALIGNMENT -
EXPORT - STANDARD PROCEDURE.......8L-9
FRONT FOG LAMP UNIT ALIGNMENT -
STANDARD PROCEDURE................8L-9
FRONT INBOARD - INSTALLATION, SEAT
BELT BUCKLE.......................8O-12
FRONT INBOARD - REMOVAL, SEAT
BELT BUCKLE.......................8O-12
FRONT MOUNT - INSTALLATION....9-131,9-49
FRONT MOUNT - REMOVAL........9-131,9-49
FRONT SEAT - INSTALLATION...........23-91
FRONT SEAT - REMOVAL..............23-91
FRONT SEAT BACK - INSTALLATION......23-92
FRONT SEAT BACK - REMOVAL.........23-92
FRONT SEAT CUSHION SIDE COVER -
INSTALLATION.......................23-94
FRONT SEAT CUSHION SIDE COVER -
REMOVAL..........................23-94
FRONT SEAT RISER - MANUAL TRACK -
INSTALLATION.......................23-95
FRONT SEAT RISER - MANUAL TRACK -
REMOVAL..........................23-94
FRONT SEAT TRACK - REAR COVER -
INSTALLATION.......................23-96
FRONT SEAT TRACK - REAR COVER -
REMOVAL..........................23-96
FRONT SEAT TRACK MANUAL
ADJUSTER - INSTALLATION............23-95
FRONT SEAT TRACK MANUAL
ADJUSTER - REMOVAL................23-95
FRONT SEAT TRACK POWER ADJUSTER
- INSTALLATION.....................23-95
FRONT SEAT TRACK POWER ADJUSTER
- REMOVAL.........................23-95
FRONT SEATBACK ASSIST STRAP -
INSTALLATION.......................23-92
FRONT SEATBACK ASSIST STRAP -
REMOVAL..........................23-92
FRONT SEATBACK COVER -
INSTALLATION.......................23-93
FRONT SEATBACK COVER - REMOVAL
....23-93
FRONT SEATBACK PANEL -
INSTALLATION
.......................23-93
FRONT SEATBACK PANEL - REMOVAL
....23-92
FRONT SUSPENSION - DESCRIPTION
......2-2
FRONT SUSPENSION - OPERATION
........2-2FRONT SUSPENSION FASTENER
TORQUE, SPECIFICATIONS...............2-3
FRONT SUSPENSION, SPECIAL TOOLS.....2-3
FRONT WASHER PUMP MOTOR -
INSTALLATION.......................8R-8
FRONT WASHER PUMP MOTOR -
REMOVAL...........................8R-8
FRONT WHEEL SPEED SENSOR -
INSTALLATION........................5-80
FRONT WHEEL SPEED SENSOR -
REMOVAL...........................5-79
FRONT WHEELHOUSE SPLASH SHIELD -
INSTALLATION.......................23-55
FRONT WHEELHOUSE SPLASH SHIELD -
REMOVAL..........................23-55
FRONT WIPER ARM ALIGNMENT -
STANDARD PROCEDURE...............8R-8
FRONT WIPER ARMS - INSTALLATION....8R-9
FRONT WIPER ARMS - REMOVAL........8R-9
FRONT WIPER MOTOR - INSTALLATION . . . 8R-9
FRONT WIPER MOTOR - REMOVAL.......8R-9
FRONT WIPER SYSTEM - DIAGNOSIS
AND TESTING........................8R-2
FRONT WIPER/WASHER SWITCH -
DIAGNOSIS AND TESTING..............8R-2
FRONT/QUAD SEAT CUSHION -
INSTALLATION.......................23-93
FRONT/QUAD SEAT CUSHION -
REMOVAL..........................23-93
FRONT-WHEEL-DRIVE - INSTALLATION....2-36
FRONT-WHEEL-DRIVE - REMOVAL........2-36
FUEL CORRECTION OR ADAPTIVE
MEMORIES, OPERATION...............14-20
FUEL DELIVERY - DESCRIPTION..........14-2
FUEL DELIVERY - OPERATION...........14-2
FUEL DELIVERY SYSTEM - DIAGNOSIS
AND TESTING........................14-2
FUEL DOSING PUMP - DESCRIPTION....24-115
FUEL DOSING PUMP - INSTALLATION . . . 24-116
FUEL DOSING PUMP - OPERATION.....24-115
FUEL DOSING PUMP - REMOVAL.......24-115
FUEL ENGINE OIL - DESCRIPTION,
FLEXIBLE.............................0-3
FUEL FILL DOOR - INSTALLATION.......23-52
FUEL FILL DOOR - REMOVAL...........23-52
FUEL FILL DOOR BLOCKER LATCH -
INSTALLATION.......................23-53
FUEL FILL DOOR BLOCKER LATCH -
REMOVAL..........................23-53
FUEL FILL DOOR BLOCKER LATCH
STRIKER - INSTALLATION..............23-53
FUEL FILL DOOR BLOCKER LATCH
STRIKER - REMOVAL.................23-53
FUEL FILL DOOR BLOCKER LOCKOUT
LINK - INSTALLATION.................23-54
FUEL FILL DOOR BLOCKER LOCKOUT
LINK - REMOVAL.....................23-53
FUEL FILLER CAP - DESCRIPTION.......25-12
FUEL FILLER CAP - OPERATION.........25-12
FUEL INJECTOR - DESCRIPTION.........14-26
FUEL INJECTOR - OPERATION..........14-26
FUEL LEVEL SENDING UNIT / SENSOR -
DESCRIPTION........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
INSTALLATION........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
OPERATION..........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
REMOVAL...........................14-5
FUEL LINE - INSTALLATION...........24-118
FUEL LINE - REMOVAL...............24-117
FUEL LINES/HOSES AND CLAMPS -
DESCRIPTION........................14-6
FUEL PRESSURE REGULATOR -
INSTALLATION........................14-7
FUEL PRESSURE REGULATOR -
OPERATION..........................14-7
FUEL PRESSURE REGULATOR -
REMOVAL...........................14-7
FUEL PUMP - DESCRIPTION.............14-8
FUEL PUMP - OPERATION..............14-8
FUEL PUMP MODULE - DESCRIPTION.....14-8
FUEL PUMP MODULE - INSTALLATION....14-9
FUEL PUMP MODULE - OPERATION
.......14-8
FUEL PUMP MODULE - REMOVAL
........14-8
FUEL PUMP RELAY - DESCRIPTION
......14-28
FUEL PUMP RELAY - OPERATION
........14-28
FUEL REQUIREMENTS - DESCRIPTION
......0-4FUEL REQUIREMENTS - DIESEL ENGINE
- DESCRIPTION........................0-6
FUEL, SPECIAL TOOLS............14-23,14-4
FUEL SYSTEM PRESSURE RELEASE
PROCEDURE - STANDARD
PROCEDURE.........................14-2
FUEL SYSTEM PRESSURE,
SPECIFICATIONS......................14-3
FUEL TANK - DESCRIPTION............14-10
FUEL TANK - INSTALLATION............14-12
FUEL TANK - OPERATION..............14-11
FUEL TANK - REMOVAL...............14-11
FUEL TANK - STANDARD PROCEDURE,
DRAINING...........................14-2
FUEL TANK FILLER TUBE -
INSTALLATION.......................14-13
FUEL TANK FILLER TUBE - REMOVAL....14-12
FULL OPEN SWITCH - DESCRIPTION....8N-12,
8N-31
FULL OPEN SWITCH - INSTALLATION....8N-13
FULL OPEN SWITCH - OPERATION . 8N-12,8N-31
FULL OPEN SWITCH - REMOVAL........8N-13
FUNCTIONS - DESCRIPTION, CIRCUIT . . 8W-01-6
FUSE - DESCRIPTION, IOD...........8W-97-3
FUSE - OPERATION, IOD.............8W-97-3
FUSES POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON......8W-01-10
FWD - INSTALLATION..................2-45
FWD - INSTALLATION, REAR WHEEL
SPEED SENSOR.......................5-81
FWD - INSTALLATION, SPRING...........2-42
FWD - REMOVAL......................2-45
FWD - REMOVAL, REAR WHEEL SPEED
SENSOR............................5-81
FWD - REMOVAL, SPRING..............2-41
GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE AND OIL . 9-10,9-86
GAP AND FLUSH MEASUREMENTS -
SPECIFICATIONS....................23-124
GAP, SPECIFICATIONS - WHEEL SPEED
SENSOR AIR.........................5-79
GAS - INSTALLATION, MODULAR
CLUTCH ASSY - 2.4L..................6-11
GAS - REMOVAL, MODULAR CLUTCH
ASSY - 2.4L..........................6-11
GASKET - DIAGNOSIS AND TESTING,
CYLINDER HEAD.............9-24,9-99,9s-16
GASKET SURFACE PREPARATION -
STANDARD PROCEDURE, ENGINE....9-11,9-85
GASKETS AND SEALERS - STANDARD
PROCEDURE, FORM-IN-PLACE.......9-11,9-84
GASOLINE ENGINES - DIAGNOSIS AND
TESTING, SYSTEM CHARGE LEVEL
TEST..............................24-67
GEAR - DESCRIPTION.................19-26
GEAR - INSTALLATION, LHD............19-32
GEAR - INSTALLATION, RHD............19-33
GEAR & LINK ROD - DESCRIPTION, LIFT . 8N-16
GEAR & LINK ROD - INSTALLATION,
LIFT...............................8N-16
GEAR & LINK ROD - OPERATION, LIFT . . . 8N-16
GEAR & LINK ROD - REMOVAL, LIFT.....8N-16
GEAR - OPERATION...................19-27
GEAR - REMOVAL, LHD...............19-27
GEAR - REMOVAL, RHD...............19-31
GEAR END PLAY - ADJUSTMENT,
DIFFERENTIAL SIDE..................21-70
GEAR SHIFT CABLE - INSTALLATION....21-205
GEAR SHIFT CABLE - REMOVAL . 21-204,21s-105
GEAR SHIFT LEVER - INSTALLATION.....19-21
GEAR SHIFT LEVER - REMOVAL.........19-21
GEAR, SPECIAL TOOLS - POWER
STEERING..........................19-34
GEARSHIFT BOOT - INSTALLATION......21-73
GEARSHIFT BOOT - REMOVAL..........21-72
GEARSHIFT CABLE - CROSSOVER -
INSTALLATION.......................21-76
GEARSHIFT CABLE - CROSSOVER -
REMOVAL..........................21-73
GEARSHIFT CABLE - SELECTOR -
INSTALLATION
.......................21-84
GEARSHIFT CABLE - SELECTOR -
REMOVAL
..........................21-81
GEARSHIFT CABLE ADJUSTMENT,
ADJUSTMENTS
.....................21-206
GEARSHIFT KNOB - INSTALLATION
......21-87
GEARSHIFT KNOB - REMOVAL
..........21-87
RSINDEX15
Description Group-Page Description Group-Page Description Group-Page
POWER TRANSFER UNIT, SPECIAL
TOOLS - SDP........................21-8
POWER WINDOWS - DESCRIPTION......8N-62
POWER WINDOWS - DIAGNOSIS AND
TESTING...........................8N-62
POWER WINDOWS - OPERATION........8N-62
POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON FUSES . 8W-01-10
PRECAUTIONS AND WARNINGS,
WARNING - SAFETY...................23-1
PRECAUTIONS, WARNING -
WINDSHIELD SAFETY................23-108
PREFERENCE - STANDARD PROCEDURE,
HORN CHIRP...................8N-42,8N-5
PRELOAD - ADJUSTMENT,
DIFFERENTIAL BEARING..............21-199
PRELOAD MEASUREMENT AND
ADJUSTMENT, ADJUSTMENTS -
DIFFERENTIAL BEARING.............21s-100
PREPARATION - STANDARD
PROCEDURE, ENGINE GASKET
SURFACE........................9-11,9-85
PRESSURE - DIAGNOSIS AND TESTING,
CHECKING ENGINE OIL.................9-52
PRESSURE - DIAGNOSIS AND TESTING,
ENGINE OIL.........................9-136
PRESSURE CAP - DESCRIPTION,
RADIATOR...........................7-26
PRESSURE CAP - OPERATION,
RADIATOR...........................7-27
PRESSURE CAP TESTING - DIAGNOSIS
AND TESTING, COOLING SYSTEM........7-27
PRESSURE FOR HIGH SPEED
OPERATION - STANDARD PROCEDURE,
TIRE..........................22-17,22s-9
PRESSURE LEAKAGE TEST - DIAGNOSIS
AND TESTING, CYLINDER
COMBUSTION.....................9-83,9-9
PRESSURE MONITORING -
DESCRIPTION, TIRE..............22-9,22s-1
PRESSURE MONITORING - OPERATION,
TIRE...........................22-9,22s-1
PRESSURE PLATE - 2.5L TD -
INSTALLATION, CLUTCH DISC...........6-12
PRESSURE PLATE - 2.5L TD - REMOVAL,
CLUTCH DISC........................6-11
PRESSURE REGULATOR -
INSTALLATION, FUEL..................14-7
PRESSURE REGULATOR - OPERATION,
FUEL...............................14-7
PRESSURE REGULATOR - REMOVAL,
FUEL...............................14-7
PRESSURE RELEASE PROCEDURE -
STANDARD PROCEDURE, FUEL
SYSTEM............................14-2
PRESSURE RELIEF VALVE -
DESCRIPTION, HIGH..................24-73
PRESSURE RELIEF VALVE -
INSTALLATION, OIL...................9-141
PRESSURE RELIEF VALVE - OPERATION,
HIGH..............................24-73
PRESSURE RELIEF VALVE - REMOVAL,
OIL
................................9-141
PRESSURE SENSOR - DIAGNOSIS AND
TESTING, TIRE
..................22-10,22s-2
PRESSURE SENSOR RETRAIN -
STANDARD PROCEDURE, TIRE
.....22-10,22s-2
PRESSURE, SPECIFICATIONS - FUEL
SYSTEM
............................14-3
PRESSURE SWITCH - DESCRIPTION, OIL
. 9-141
PRESSURE SWITCH - INSTALLATION,
OIL
...........................9-141,9-54
PRESSURE SWITCH - OPERATION, OIL
. . . 9-141
PRESSURE SWITCH - REMOVAL, OIL
....9-141,
9-54
PRESSURE TEST - DIAGNOSIS AND
TESTING, CYLINDER COMPRESSION
. . . 9-83,9-9
PRESSURE TEST - DIAGNOSIS AND
TESTING, POWER STEERING SYSTEM
FLOW
...............................19-1
PRESSURE TESTS - DIAGNOSIS AND
TESTING, CLUTCH AIR
.........21-122,21s-30
PRESSURE TESTS - DIAGNOSIS AND
TESTING, HYDRAULIC
..........21-120,21s-28
PRESSURE TRANSDUCER -
DESCRIPTION, A/C
...................24-21PRESSURE TRANSDUCER - DIAGNOSIS
AND TESTING, A/C...................24-22
PRESSURE TRANSDUCER -
INSTALLATION, A/C...................24-22
PRESSURE TRANSDUCER - OPERATION,
A/C................................24-21
PRESSURE TRANSDUCER - REMOVAL,
A/C................................24-22
PRESSURES - STANDARD PROCEDURE,
TIRE INFLATION.................22-16,22s-8
PROBLEM CAUSES - DIAGNOSIS AND
TESTING, COMMON..................21-30
PROGRAMING - STANDARD
PROCEDURE, RKE TRANSMITTER.......8N-43
PROGRAMMABLE COMMUNICATIONS
INTERFACE (PCI) BUS, OPERATION......14-21
PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC VEHICLE
INFORMATION CENTER................8M-7
PROGRAMMING - STANDARD
PROCEDURE, PCM/SKIM................8E-2
PROGRAMMING - STANDARD
PROCEDURE, REMOTE KEYLESS
ENTRY TRANSMITTER.................8N-5
PROGRAMMING - STANDARD
PROCEDURE, TRANSPONDER...........8Q-6
PROPELLER SHAFT - DESCRIPTION.......3-21
PROPELLER SHAFT - INSTALLATION......3-22
PROPELLER SHAFT - OPERATION........3-21
PROPELLER SHAFT - REMOVAL..........3-21
PROPELLER SHAFT - SPECIFICATIONS.....3-22
PROPORTIONING - DESCRIPTION,
ELECTRONIC VARIABLE BRAKE............5-75
PROPORTIONING - OPERATION,
ELECTRONIC VARIABLE BRAKE..........5-77
PROPORTIONING VALVE (HEIGHT
SENSING) - DESCRIPTION.........5-48,5s-51
PROPORTIONING VALVE (HEIGHT
SENSING) - DIAGNOSIS AND TESTING....5-49,
5s-52
PROPORTIONING VALVE (HEIGHT
SENSING) - INSTALLATION.........5-51,5s-53
PROPORTIONING VALVE (HEIGHT
SENSING) - OPERATION...........5-48,5s-51
PROPORTIONING VALVE (HEIGHT
SENSING) - REMOVAL............5-50,5s-53
PTU FLUID CHANGE - STANDARD
PROCEDURE.........................21-5
PULLEY - DESCRIPTION, GENERATOR
DECOUPLER....................8F-25,8F-27
PULLEY - DIAGNOSIS AND TESTING,
GENERATOR DECOUPLER.........8F-25,8F-27
PULLEY - INSTALLATION, GENERATOR
DECOUPLER....................8F-26,8F-28
PULLEY - INSTALLATION, TIMING BELT
TENSIONER..........................9-69
PULLEY - OPERATION, GENERATOR
DECOUPLER....................8F-25,8F-27
PULLEY - REMOVAL, GENERATOR
DECOUPLER....................8F-26,8F-28
PULLEY - REMOVAL, TIMING BELT
TENSIONER..........................9-68
PUMP - 2.4L - CLEANING, WATER........7-32
PUMP - 2.4L - DESCRIPTION, WATER.....7-31
PUMP - 2.4L - INSPECTION, WATER......7-32
PUMP - 2.4L - INSTALLATION, WATER.....7-32
PUMP - 2.4L - REMOVAL, WATER........7-31
PUMP - 3.3/3.8L - CLEANING, WATER.....7-34
PUMP - 3.3/3.8L - DESCRIPTION,
WATER .............................7-33
PUMP - 3.3/3.8L - INSPECTION, WATER . . . 7-34
PUMP - 3.3/3.8L - INSTALLATION,
WATER .............................7-34
PUMP - 3.3/3.8L - REMOVAL, WATER.....7-33
PUMP - ASSEMBLY, OIL...........9-143,9-56
PUMP - ASSEMBLY, OIL.......21-232,21s-132
PUMP - CLEANING, OIL...........9-142,9-56
PUMP - DESCRIPTION, FUEL............14-8
PUMP - DESCRIPTION, FUEL DOSING . . . 24-115
PUMP - DESCRIPTION, OIL.............9-142
PUMP - DESCRIPTION, OIL.....21-230,21s-131
PUMP - DISASSEMBLY, OIL........9-142,9-55
PUMP - DISASSEMBLY, OIL
....21-230,21s-131
PUMP - INSPECTION, OIL
..........9-142,9-56
PUMP - INSTALLATION, FUEL DOSING
. . . 24-116
PUMP - INSTALLATION, LEAK
DETECTION
.........................25-13
PUMP - INSTALLATION, OIL
........9-144,9-57PUMP - INSTALLATION, SEAL - OIL....21-233,
21s-133
PUMP - OPERATION, FUEL..............14-8
PUMP - OPERATION, FUEL DOSING.....24-115
PUMP - OPERATION, OIL......21-230,21s-131
PUMP - REMOVAL, FUEL DOSING......24-115
PUMP - REMOVAL, LEAK DETECTION....25-13
PUMP - REMOVAL, OIL............9-142,9-55
PUMP - REMOVAL, SEAL - OIL . . 21-232,21s-133
PUMP (2.4L ENGINE) - INSTALLATION....19-42
PUMP (2.4L ENGINE) - REMOVAL.......19-38
PUMP (2.4L/3.3L/3.8L ENGINE) -
DESCRIPTION.......................19-36
PUMP (2.5L DIESEL) - DESCRIPTION.....19-36
PUMP (2.5L DIESEL) - INSTALLATION....19-43
PUMP (2.5L DIESEL) - REMOVAL........19-40
PUMP (3.3L/3.8L ENGINE) -
INSTALLATION.......................19-43
PUMP (3.3L/3.8L ENGINE) - REMOVAL . . . 19-40
PUMP INITIAL OPERATION - STANDARD
PROCEDURE, POWER STEERING........19-37
PUMP INLET TUBE - 2.4L -
DESCRIPTION, WATER.................7-35
PUMP INLET TUBE - 2.4L -
INSTALLATION, WATER.................7-35
PUMP INLET TUBE - 2.4L - REMOVAL,
WATER .............................7-35
PUMP INLET TUBE - 3.3/3.8L -
INSTALLATION, WATER.................7-36
PUMP INLET TUBE - 3.3/3.8L -
REMOVAL, WATER....................7-36
PUMP MODULE - DESCRIPTION, FUEL....14-8
PUMP MODULE - INSTALLATION, FUEL....14-9
PUMP MODULE - OPERATION, FUEL......14-8
PUMP MODULE - REMOVAL, FUEL........14-8
PUMP MOTOR - INSTALLATION, FRONT
WASHER............................8R-8
PUMP MOTOR - INSTALLATION, REAR
WASHER...........................8R-10
PUMP MOTOR - REMOVAL, FRONT
WASHER............................8R-8
PUMP MOTOR - REMOVAL, REAR
WASHER...........................8R-10
PUMP (PULLEY) - ASSEMBLY..........19-41
PUMP (PULLEY) - DISASSEMBLY........19-41
PUMP RELAY - DESCRIPTION, FUEL.....14-28
PUMP RELAY - OPERATION, FUEL.......14-28
PUMP, SPECIAL TOOLS - POWER
STEERING..........................19-43
PUSH-PIN GROMMET REPLACEMENT -
STANDARD PROCEDURE..............8N-28
PUSHRODS - DESCRIPTION.......9-109,9s-26
PUSHRODS - OPERATION.........9-109,9s-26
QUAD BUCKET - INSTALLATION, BUCKET
SEAT BACK.........................23-99
QUAD BUCKET - INSTALLATION, SEAT
BELT BUCKLE - FIRST ROW INBOARD....8O-12
QUAD BUCKET - REMOVAL, BUCKET
SEAT BACK.........................23-98
QUAD BUCKET - REMOVAL, SEAT BELT
BUCKLE - FIRST ROW INBOARD........8O-12
QUAD BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT BACK HINGE
COVERS...........................23-101
QUAD BUCKET, 50/50 SPLIT, BENCH -
INSTALLATION, SEAT CUSHION COVER . . 23-100
QUAD BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT BACK HINGE COVERS . . 23-101
QUAD BUCKET, 50/50 SPLIT, BENCH -
REMOVAL, SEAT CUSHION COVER......23-100
QUAD BUCKET SEAT RISER -
INSTALLATION.......................23-98
QUAD BUCKET SEAT RISER - REMOVAL . . 23-98
QUAD BUCKET SEAT SIDE SHIELD - NO
CUPHOLDER - INSTALLATION...........23-97
QUAD BUCKET SEAT SIDE SHIELD - NO
CUPHOLDER - REMOVAL..............23-97
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER - FLAP AND SPRING
ASSEMBLY - INSTALLATION
...........23-107
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER - FLAP AND SPRING
ASSEMBLY - REMOVAL
...............23-107
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER - INSTALLATION
...........23-96
QUAD BUCKET SEAT SIDE SHIELD/
CUPHOLDER - REMOVAL
..............23-96
QUAD CHILD SEAT - INSTALLATION
......23-89
26 INDEXRS
Description Group-Page Description Group-Page Description Group-Page