2004 CHRYSLER VOYAGER air condition

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Page 1385 of 2585

CHRYSLER VOYAGER 2004  Service Manual (41) Disconnect the knock sensor electrical connec-
tor (3.8L only).
(42) Disconnect the engine block heater electrical
connector (if equipped).
(43) Remove the accessory belt splash shield.
(44) Remo

Page 1405 of 2585

CHRYSLER VOYAGER 2004  Service Manual (11) Repeat procedure for each cylinder requiring
valve spring removal.
INSPECTION
Whenever valves have been removed for inspection,
reconditioning or replacement, valve springs should
be tested (Fig.

Page 1410 of 2585

CHRYSLER VOYAGER 2004  Service Manual CYLINDER BORE
NOTE: The cylinder bores should be measured at
normal room temperature, 21ÉC (70ÉF).
The cylinder walls should be checked for out-of-
round and taper with Tool C119 or equivalent (Fig.

Page 1437 of 2585

CHRYSLER VOYAGER 2004  Service Manual OIL PAN
REMOVAL
(1) Disconnect negative cable from battery and
remove engine oil dipstick.
(2) Raise vehicle on hoist and drain engine oil.
(3) Remove drive belt splash shield.
(4) Remove strut to tra

Page 1441 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Install cover and tighten screws to 12 N´m (105
in. lbs.).
(4) If removed, install the oil pressure relief valve.
(Refer to 9 - ENGINE/LUBRICATION/OIL PRES-
SURE RELIEF VALVE - INSTALLATION)
INST

Page 1444 of 2585

CHRYSLER VOYAGER 2004  Service Manual ²Mounting surface distortion by using a straight-
edge and thickness gauge.
INSTALLATION - UPPER INTAKE MANIFOLD
(1) If the following components were removed from
manifold, install and tighten to spe

Page 1480 of 2585

CHRYSLER VOYAGER 2004  Service Manual (7) Install a spark plug adapter in the spark plug
hole. Connect air hose that can supply 620.5±689 kPa
(90±100 psi) of air pressure to adapter. This is to
hold valves in place while servicing compo

Page 1490 of 2585

CHRYSLER VOYAGER 2004  Service Manual The combustion reaction caused by the catalyst
releases additional heat in the exhaust system, caus-
ing temperature increases in the area of the reactor
under severe operating conditions. Such condit