2004 CHRYSLER VOYAGER Vacuum

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Page 2527 of 2585

CHRYSLER VOYAGER 2004  Service Manual EVAP/PURGE SOLENOID
DESCRIPTION
All vehicles use a proportional purge solenoid (Fig.
2). The solenoid regulates the rate of vapor flow from
the EVAP canister to the throttle body. The PCM
operates the

Page 2530 of 2585

CHRYSLER VOYAGER 2004  Service Manual Fig. 9 ORVR System Schematic
1 - FUEL TANK (PLASTIC)
2 - FUEL FILLER TUBE
3 - FUEL CAP (PRESSURE/RELIEF)
4 - FILL TUBE TO FUEL TANK CONNECTOR (ELASTOMERIC)
5 - TANK VENT/ROLLOVER VALVE(S)
6 - VAPOR RE

Page 2531 of 2585

CHRYSLER VOYAGER 2004  Service Manual DIAGNOSIS AND TESTING - VEHICLE DOES
NOT FILL
CONDITION POSSIBLE CAUSES CORRECTION
Pre-Mature Nozzle Shut-Off Defective fuel tank assembly
components.Fill tube improperly installed
(sump)
Fill tube ho

Page 2532 of 2585

CHRYSLER VOYAGER 2004  Service Manual DIAGNOSIS AND TESTING - PCV SYSTEM
WARNING: APPLY PARKING BRAKE AND/OR
BLOCK WHEELS BEFORE PERFORMING ANY TEST
OR ADJUSTMENT WITH THE ENGINE OPERATING.
(1) With engine idling, remove the hose from the

Page 2533 of 2585

CHRYSLER VOYAGER 2004  Service Manual VAPOR CANISTER
DESCRIPTION
There are 2 EVAP canisters on the vehicle. The
vacuum and vapor tubes connect to the top of the
canister. It is a charcoal canister (Fig. 15) or (Fig.
16).
OPERATION
All veh

Page 2537 of 2585

CHRYSLER VOYAGER 2004  Service Manual VA LV E
DESCRIPTION
The EGR system consists of:
²EGR tube (connects a passage in the intake
manifold to the exhaust port in the cylinder head)
²EGR valve
²Electronic EGR Transducer
²Connecting hos

Page 2538 of 2585

CHRYSLER VOYAGER 2004  Service Manual De-energizing the solenoid, but not fully closing the
transducer bleed hole (because of low back-pressure),
varies the strength of vacuum applied to the EGR
valve. Varying the strength of the vacuum c

Page 2561 of 2585

CHRYSLER VOYAGER 2004  Service Manual INBOARD - 50/50 BENCH - REMOVAL,
SEAT BELT BUCKLE - SECOND ROW.....8O-13
INBOARD - INSTALLATION, SEAT BELT
BUCKLE - FRONT....................8O-12
INBOARD - QUAD BUCKET -
INSTALLATION, SEAT BELT BUCKL