2004 CHEVROLET EXPRESS CARGO VAN Owners Manual

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-3
Rear Seats
............................................... 1-6
Safety Belts
.............................................1-10
Child Restraints
.......................................1-34
Air Bag System
.......................................1-70
Restraint System Check
............................1-81
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
.................................................2-16
Theft-Deterrent Systems
............................2-19
Starting and Operating Your Vehicle
...........2-20
Mirrors
....................................................2-32
OnStar
®System
......................................2-35
Storage Areas
.........................................2-36
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-19
Warning Lights, Gages, and Indicators
........3-24
Audio System(s)
.......................................3-42
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-32Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-5
Checking Things Under
the Hood
.............................................5-10
All-Wheel Drive
........................................5-48
Rear Axle
...............................................5-49
Front Axle
...............................................5-50
Noise Control System
...............................5-51
Bulb Replacement
....................................5-52
Windshield Wiper Blade Replacement
.........5-56
Tires
......................................................5-58
Appearance Care
.....................................5-92
Vehicle Identication
...............................5-100
Electrical System
....................................5-101
Capacities and Specications
...................5-106
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
...........................7-11
Index................................................................ 1
2004 Chevrolet Express Owner ManualM

GENERAL MOTORS, GM, the GM Emblem,
CHEVROLET, the CHEVROLET Emblem and the name
CHEVY EXPRESS are registered trademarks of
General Motors Corporation.
This manual includes the latest information at the time it
was printed. We reserve the right to make changes
after that time without further notice. For vehicles rst
sold in Canada, substitute the name “General Motors of
Canada Limited” for Chevrolet Motor Division whenever
it appears in this manual.
Please keep this manual in your vehicle, so it will be
there if you ever need it when you’re on the road. If you
sell the vehicle, please leave this manual in it so the
new owner can use it.
Litho in U.S.A.
Part No. C2414 B First Edition©
Copyright General Motors Corporation 12/08/03
All Rights Reserved
Canadian Owners
A French language copy of this manual can be obtained
from your dealer or from:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207
How to Use This Manual
Many people read the owner manual from beginning to
end when they rst receive their new vehicle. If you
do this, it can help you learn about the features
and controls for the vehicle. Pictures and words work
together in the owner manual to explain things.
Index
A good place to look for what you need is the Index in
back of the manual. It is an alphabetical list of what
is in the manual, and the page number where you will
nd it.
ii

Safety Warnings and Symbols
You will nd a number of safety cautions in this book.
We use a box and the word CAUTION to tell you about
things that could hurt you if you were to ignore the
warning.
{CAUTION:
These mean there is something that could hurt
you or other people.
In the caution area, we tell you what the hazard is.
Then we tell you what to do to help avoid or reduce the
hazard. Please read these cautions. If you don’t, you
or others could be hurt.You will also nd a circle
with a slash through it in
this book. This safety
symbol means “Don’t,”
“Don’t do this” or “Don’t let
this happen.”
iii

Vehicle Damage Warnings
Also, in this manual you will nd these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice tells about something that can damage your
vehicle. Many times, this damage would not be covered
by your vehicle’s warranty, and it could be costly. But
the notice will tell you what to do to help avoid the
damage.
When you read other manuals, you might see CAUTION
and NOTICE warnings in different colors or in different
words.
There are also warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
The vehicle has components and labels that use
symbols instead of text. Symbols are shown along with
the text describing the operation or information
relating to a specic component, control, message,
gage, or indicator.
If you need help guring out a specic name of a
component, gage, or indicator, reference the following
topics:
Seats and Restraint Systems in Section 1
Features and Controls in Section 2
Instrument Panel Overview in Section 3
Climate Controls in Section 3
Warning Lights, Gages, and Indicators in Section 3
Audio System(s) in Section 3
Engine Compartment Overview in Section 5
iv

These are some examples of symbols that may be found on the vehicle:
v

Model Reference
This manual covers these models:
Passenger Van
Cargo VanCab and Chassis
vi

Front Seats......................................................1-3
Manual Seats................................................1-3
Power Seat...................................................1-4
Reclining Seatbacks........................................1-4
Rear Seats.......................................................1-6
Rear Seat Operation.......................................1-6
Safety Belts...................................................1-10
Safety Belts: They Are for Everyone................1-10
Questions and Answers About Safety Belts......1-14
How to Wear Safety Belts Properly.................1-15
Driver Position..............................................1-15
Safety Belt Use During Pregnancy..................1-23
Right Front Passenger Position.......................1-24
Center Passenger Position
(2nd Row)................................................1-24
Center Passenger Position
(3rd, 4th and 5th Row)...............................1-25
Rear Seat Passengers..................................1-27
Rear Safety Belt Comfort Guides for
Children and Small Adults..........................1-31
Safety Belt Extender.....................................1-33Child Restraints.............................................1-34
Older Children..............................................1-34
Infants and Young Children............................1-36
Child Restraint Systems.................................1-43
Where to Put the Restraint.............................1-46
Top Strap....................................................1-50
Top Strap Anchor Location.............................1-51
Lower Anchorages and Top Tethers for
Children (LATCH System)...........................1-53
Securing a Child Restraint Designed for the
LATCH System (Rear)...............................1-55
Securing a Child Restraint Designed for the
LATCH System (Front)...............................1-56
Securing a Child Restraint in a Rear Outside
Seat Position............................................1-58
Securing a Child Restraint in a Center Seat
Position (2nd Row)....................................1-61
Securing a Child Restraint in a Center Seat
Position (3rd, 4th
and 5th Row)............................................1-62
Securing a Child Restraint in the Right Front
Seat Position............................................1-65
Section 1 Seats and Restraint Systems
1-1

Air Bag System..............................................1-70
Where Are the Air Bags?...............................1-72
When Should an Air Bag Inate?....................1-74
What Makes an Air Bag Inate?.....................1-75
How Does an Air Bag Restrain?.....................1-75
What Will You See After an Air Bag Inates?.......1-76
Air Bag Off Switch........................................1-77
Servicing Your Air Bag-Equipped Vehicle.........1-80
Adding Equipment to Your Air Bag-Equipped
Vehicle....................................................1-81Restraint System Check..................................1-81
Checking Your Restraint Systems...................1-81
Replacing Restraint System Parts
After a Crash............................................1-82
Section 1 Seats and Restraint Systems
1-2