2004 CHEVROLET EPICA air filter

Instrument Panel Overview...............................3-4
Hazard Warning Flashers................................3-6
Other Warning Devices...................................3-6
Horn.............................................................3-6
Tilt Wheel.....................................................3-7
Turn Signal/Multifunction Lever.........................3-7
Windshield Wiper Lever...................................3-9
Cruise Control..............................................3-10
Exterior Lamps.............................................3-13
Interior Lamps..............................................3-15
Accessory Power Outlets...............................3-17
Ashtrays and Cigarette Lighter........................3-18
Climate Controls............................................3-18
Climate Control System.................................3-18
Automatic Climate Control System...................3-22
Outlet Adjustment.........................................3-28
Passenger Compartment Air Filter...................3-28
Warning Lights, Gages, and Indicators............3-30
Instrument Panel Cluster................................3-31
Speedometer and Odometer...........................3-32
Trip Odometer..............................................3-32Tachometer.................................................3-32
Safety Belt Reminder Light.............................3-33
Safety Belt Reminder Tone............................3-33
Air Bag Readiness Light................................3-33
Charging System Light..................................3-34
Brake System Warning Light..........................3-35
Anti-Lock Brake System Warning Light.............3-36
Speed Sensitive Power Steering (SSPS)
Warning Light...........................................3-36
Traction Control System (TCS)
Warning Light...........................................3-37
Traction Control System Active Light...............3-38
Hold Mode Light...........................................3-38
Engine Coolant Temperature Gage..................3-39
Malfunction Indicator Lamp.............................3-39
Oil Pressure Light.........................................3-42
Cruise Control Light......................................3-43
Highbeam On Light.......................................3-43
Daytime Running Lamps
Indicator Light...........................................3-44
Fuel Gage...................................................3-44
Low Fuel Warning Light.................................3-45
Section 3 Instrument Panel
3-1

Outlet Adjustment
Use the lever located in the center of each outlet to
change the direction of the airflow. Use the thumbwheel
located above the side outlets to turn them on and off.
Operation Tips
•
Clear away any ice, snow or leaves from the air
inlets at the base of the windshield that may
block the flow of air into your vehicle.
•Use of non-GM approved hood deflectors may
adversely affect the performance of the system.
•Keep the path under the front seats clear of objects
to help circulate the air inside of your vehicle more
effectively.
Passenger Compartment Air Filter
Your vehicle has a passenger compartment air filter.
It is located on the passenger side at the base of
the windshield and can be accessed through a
removable panel under the hood of the vehicle.
The filter traps most of the pollen from air entering the
module. Like your engine’s air cleaner/filter, it may
need to be changed periodically.
3-28

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-5
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-17
Automatic Transaxle Fluid..............................5-19
Engine Coolant.............................................5-19
Coolant Surge Tank Pressure Cap..................5-21
Engine Overheating.......................................5-22
Cooling System............................................5-24
Power Steering Fluid.....................................5-30
Windshield Washer Fluid................................5-31
Brakes........................................................5-32Battery........................................................5-35
Jump Starting...............................................5-36
Headlamp Aiming...........................................5-40
Bulb Replacement..........................................5-41
Halogen Bulbs..............................................5-41
Headlamps..................................................5-41
Front Turn Signal Lamps...............................5-43
Center High-Mounted Stoplamp (CHMSL).........5-44
Parking Lamps.............................................5-45
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-46
Windshield Wiper Blade Replacement..............5-47
Tires..............................................................5-48
Inflation - Tire Pressure.................................5-53
Tire Inspection and Rotation...........................5-54
When It Is Time for New Tires.......................5-55
Buying New Tires.........................................5-56
Uniform Tire Quality Grading..........................5-57
Wheel Alignment and Tire Balance..................5-58
Wheel Replacement......................................5-59
Tire Chains..................................................5-60
If a Tire Goes Flat........................................5-61
Changing a Flat Tire.....................................5-62
Spare Tire...................................................5-68
Section 5 Service and Appearance Care
5-1

A. Engine Coolant Surge Tank. SeeCooling System on
page 5-24.
B. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-30.
C. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-31.
D. Engine Oil Fill Cap. See “When to Add Engine Oil”
underEngine Oil on page 5-13.
E. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 5-13.
F. Brake Fluid Reservoir. See “Brake Fluid” under
Brakes on page 5-32.
G. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-17.
H. Battery. SeeBattery on page 5-35.
I. Engine Compartment Fuse Block. See “Engine
Compartment Fuse Block” underFuses and Circuit
Breakers on page 5-79.Engine Oil
If the oil pressure light
appears on the instrument
cluster, it means you
need to check your engine
oil level right away.
For more information, seeOil Pressure Light on
page 3-42.
You should check your engine oil level regularly; this is
an added reminder.
5-13

What to Do with Used Oil
Used engine oil contains certain elements that may be
unhealthy for your skin and could even cause cancer.
Do not let used oil stay on your skin for very long.
Clean your skin and nails with soap and water, or a
good hand cleaner. Wash or properly dispose of
clothing or rags containing used engine oil. See the
manufacturer’s warnings about the use and disposal
of oil products.
Used oil can be a threat to the environment. If you
change your own oil, be sure to drain all the oil from the
filter before disposal. Never dispose of oil by putting it in
the trash, pouring it on the ground, into sewers, or into
streams or bodies of water. Instead, recycle it by taking
it to a place that collects used oil. If you have a problem
properly disposing of your used oil, ask your dealer,
a service station or a local recycling center for help.
Engine Air Cleaner/Filter
The engine air cleaner/filter is located in the engine
compartment on the driver’s side of the vehicle, near
the battery. SeeEngine Compartment Overview
on page 5-12for more information on location.
5-17

When to Inspect the Engine Air
Cleaner/Filter
Inspect the engine air cleaner/filter every 15,000 miles
(25 000 km) and replace every 30,000 miles (50 000 km).
If you are driving in dusty/dirty conditions, inspect the
filter at each engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the engine air cleaner/filter remove the filter
from the vehicle and lightly shake the filter to release
loose dust and dirt. If the filter remains caked with dirt,
a new filter is required.
To inspect or replace the filter, do the following:
1. Open the latches that hold the cover on.
2. Lift off the cover.
3. Check or replace the engine air cleaner/filter.
4. Put the cover back on tightly and close the latches.
SeeUsing Your Maintenance Schedule on page 6-4
for replacement intervals.
{CAUTION:
Operating the engine with the air cleaner/lter
off can cause you or others to be burned.
The air cleaner not only cleans the air, it helps
to stop ame if the engine backres. If it is
not there and the engine backres, you could
be burned. Do not drive with it off, and be
careful working on the engine with the air
cleaner/lter off.
Notice:If the air cleaner/lter is off, a backre can
cause a damaging engine re. And, dirt can easily get
into your engine, which will damage it. Always have
the air cleaner/lter in place when you are driving.
5-18

Capacities and Specications
The following approximate capacities are given in English and metric conversions. Please refer to
Part D: Recommended Fluids and Lubricants on page 6-24for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.6 lbs 0.73 kg
Brake Fluid 0.5 quarts 0.5 L
Cooling System 8.5 quarts 8.0 L
Engine Oil with Filter 6.8 quarts 6.4 L
Fuel Tank 17.2 gallons 65.0 L
Transaxle, Automatic
Complete Overhaul 7.8 quarts 7.4 L
Wheel Nut Torque 81 lb ft 110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in
this manual.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
2.5L L6 (LBK) L Automatic 0.03 inch (0.8 mm)
5-85

Selecting the Right Schedule
First you will need to decide which of the two schedules
is right for your vehicle. Here is how to decide which
schedule to follow:
Short Trip/City Denition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:
•Most trips are less than 5 miles (8 km). This
is particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling, such as frequent
driving in stop-and-go traffic.
•If the vehicle is used for delivery service, police,
taxi or other commercial application.
One of the reasons you should follow this schedule if you
operate your vehicle under any of these conditions is that
these conditions cause engine oil to break down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km):Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belts Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Fuel Filter Replacement. Spark Plug
Replacement. Cooling System Service. EVAP System
Service. PCV System Service. Brake Fluid Change
(or 24 months, whichever occurs first).
Every 50,000 Miles (83 000 km):Automatic Transaxle
Service (severe conditions only).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-5