2004 CHEVROLET CORVETTE air filter

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of
Your Vehicle..............................................5-4
Fuel................................................................5-4
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-5
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-6
Filling Your Tank............................................5-7
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-10
Hood Release..............................................5-11
Engine Compartment Overview.......................5-12
Engine Oil...................................................5-13
Engine Air Cleaner/Filter................................5-18
Automatic Transmission Fluid.........................5-20
Manual Transmission Fluid.............................5-21
Hydraulic Clutch...........................................5-22
Engine Coolant.............................................5-23
Coolant Surge Tank Pressure Cap..................5-26
Engine Overheating.......................................5-26
Cooling System............................................5-29
Power Steering Fluid.....................................5-35
Windshield Washer Fluid................................5-36Brakes........................................................5-37
Battery........................................................5-40
Jump Starting...............................................5-41
Rear Axle.......................................................5-47
Bulb Replacement..........................................5-48
Halogen Bulbs..............................................5-48
Headlamps..................................................5-48
Taillamps and Turn Signal Lamps...................5-50
Back-Up Lamps............................................5-52
Windshield Wiper Blade Replacement..............5-52
Tires..............................................................5-55
Extended Mobility Tires (Except Z06)...............5-61
Inflation - Tire Pressure.................................5-62
Tire Pressure Monitor Operation
(Except Z06).............................................5-64
Tire Rotation................................................5-65
When It Is Time for New Tires.......................5-65
Buying New Tires.........................................5-66
Uniform Tire Quality Grading..........................5-67
Wheel Alignment and Tire Balance..................5-68
Wheel Replacement......................................5-68
Tire Chains..................................................5-71
Lifting Your Vehicle.......................................5-71
If a Tire Goes Flat........................................5-75
Tire Inflator Kit (Z06 Only).............................5-77
Section 5 Service and Appearance Care
5-1

A. Coolant Surge Tank and Pressure Cap. SeeEngine
Coolant on page 5-23.
B. Battery. SeeBattery on page 5-40.
C. Engine Oil Dipstick. SeeEngine Oil on page 5-13.
D. Engine Oil Fill Cap. SeeEngine Oil on page 5-13.
E. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 5-18.
F. Power Steering Fluid Reservoir. SeePower Steering
Fluid on page 5-35.
G. Brake Fluid Reservoir. SeeBrakes on page 5-37.
H. Clutch Master Cylinder Reservoir. SeeHydraulic
Clutch on page 5-22.
I. Windshield Washer Fluid Reservoir. SeeWindshield
Washer Fluid on page 5-36.Engine Oil
If the LOW OIL LEVEL message on the Driver
Information Center comes on, it means you need to
check your engine oil level right away. For more
information, seeDriver Information Center (DIC) on
page 3-48.
You should check your engine oil level regularly; this is
an added reminder.
Checking Engine Oil
It is a good idea to check your engine oil level every
time you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be on
level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12for
the location of the engine oil dipstick.
Turn off the engine and give the oil a few minutes to
drain back into the oil pan. If you don’t, the oil dipstick
might not show the actual level.
Pull out the dipstick and clean it with a paper towel or a
cloth, then push it back in all the way. Remove it
again, keeping the tip down.
5-13

Engine Air Cleaner/Filter
SeeEngine Compartment Overview on page 5-12for
location of the engine air cleaner/filter.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the air cleaner/filter at every oil change and
replace at the first oil change after 25,000 miles
(40 000 km).
How to Inspect the Engine Air
Cleaner/Filter
To inspect the air cleaner/filter, remove the filter from
the vehicle and lightly shake the filter to release
loose dust and dirt. If the filter remains caked with dirt, a
new filter is required.
To inspect or replace the filter, do the following:
1. Pull up on the clips on each side to release the
assembly.
5-18

Capacities and Specications
The following approximate capacities are given in English and metric conversions.
Please refer toRecommended Fluids and Lubricants on page 6-11for more information.
Capacities and Specications
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134a 1.75 lbs 0.79 kg
Automatic Transmission
Drain and Refill 5.0 quarts 4.7 L
Overhaul 10.8 quarts 10.2 L
Cooling System 12.6 quarts 11.9 L
Engine Oil with Filter 6.5 quarts 6.1 L
Fuel Tank 18.0 gallons 68.0 L
Manual Transmission (Overhaul) 4.1 quarts 3.8 L
Wheel Nut Torque 100 lb ft 140Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling
5-99

Scheduled Maintenance
Service MaintenanceIMaintenanceII
Change engine oil and filter. Reset oil life system. SeeEngine Oil on
page 5-13.An Emission Control Service.••
Visually check for any leaks or damage.See footnote (g).••
Inspect engine air cleaner filter. If necessary, replace filter. SeeEngine Air
Cleaner/Filter on page 5-18.An Emission Control Service. See footnote †.••
Check tire inflation pressures and tire wear. SeeTires on page 5-55.••
Inspect brake system.See footnote (a).••
Check engine coolant and windshield washer fluid levels and add fluid as
needed.••
Perform any needed additional services. See “Additional Required Services” in
this section.••
Inspect suspension and steering components.See footnote (b).•
Inspect engine cooling system.See footnote (c).•
Inspect wiper blades.See footnote (d).•
Inspect restraint system components.See footnote (e).•
Lubricate body components.See footnote (f).•
6-5

Normal Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from your dealer.
Part GM Part NumberAC Delco®Part
Number
Engine Air Cleaner/Filter 25042562 A917C
Engine Oil Filter 25010633 PF44
PCV Valve 25179136 CV948C
Spark Plug 12571164 41-985
Windshield Wiper Blade (Shepherd’s Hook Type)
22 inches (55.9 cm)22143943 —
6-13

A
Accessory Power Outlets.................................3-22
Activating the Theft-Deterrent Feature................3-86
Active Handling System...................................4-10
Active Handling System Light...........................3-40
Adding Washer Fluid.......................................5-36
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-92
Adjusting the Speakers (Balance/Fade)......3-72, 3-78
Air Bag
Off Light.....................................................3-36
Readiness Light..........................................3-35
Air Bag System..............................................1-40
Air Bag Off Switch.......................................1-46
How Does an Air Bag Restrain?....................1-44
Servicing Your Air Bag-Equipped Vehicle.........1-49
What Makes an Air Bag Inflate?....................1-43
What Will You See After an
Air Bag Inflates?......................................1-44
When Should an Air Bag Inflate?...................1-43
Where Are the Air Bags?..............................1-42
Air Cleaner/Filter, Engine.................................5-18
Air Compressor..............................................5-78
Air Dam, Front...............................................2-19
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
AM ...............................................................3-88
Antenna, Fixed Mast.......................................3-89
Antenna, Power Antenna Mast Care..................3-90Antennas, Integrated Windshield and Rear
Window......................................................3-90
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake, System Warning Light..............3-39
Appearance Care............................................5-82
Care of Safety Belts....................................5-85
Chemical Paint Spotting...............................5-90
Cleaning the Inside of Your Vehicle................5-83
Cleaning the Outside of Your Vehicle..............5-85
Fiberglass Springs.......................................5-90
Finish Damage............................................5-89
Titanium Exhaust System..............................5-89
Underbody Maintenance...............................5-89
Vehicle Care/Appearance Materials................5-90
Weatherstrips..............................................5-85
Arming the System.........................................2-16
Ashtrays........................................................3-23
Audio System(s).............................................3-69
Care of Your Cassette Tape Player................3-88
Care of Your CD Player...............................3-89
Care of Your CDs........................................3-89
Fixed Mast Antenna.....................................3-89
Integrated Windshield and Rear Window
Antennas................................................3-90
Power Antenna Mast Care............................3-90
Radio with Cassette.....................................3-70
Radio with CD............................................3-76
Setting the Time..........................................3-69
Theft-Deterrent Feature................................3-86
Trunk-Mounted CD Changer..........................3-81
1

Electrical System (cont.)
Windshield Wiper Fuses...............................5-92
Emergency Trunk Release Handle
(Convertible Only)........................................2-13
Emissions Inspection and
Maintenance Programs.................................3-44
Engine
Air Cleaner/Filter.........................................5-18
Battery.......................................................5-40
Check and Service Engine Soon Light............3-41
Coolant......................................................5-23
Coolant Heater............................................2-23
Coolant Temperature Gage...........................3-41
Drive Belt Routing.......................................6-14
Engine Compartment Overview......................5-12
Exhaust.....................................................2-36
Oil .............................................................5-13
Oil Pressure Gage.......................................3-44
Overheating................................................5-26
Starting......................................................2-21
Engine Compartment Fuse Block......................5-96
Engine Oil Additives........................................5-16
Event Data Recorders (EDR)............................. 7-9
Exit/Entry Lighting...........................................3-17
Express-Down Window....................................2-15
Extended Mobility Tires....................................5-61
Extender, Safety Belt.......................................1-19
Exterior Lamps...............................................3-13F
Filter
Engine Air Cleaner......................................5-18
Finding a Station....................................3-71, 3-77
Finish Care....................................................5-86
Finish Damage...............................................5-89
Fixed Mast Antenna........................................3-89
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-75
Floor Mats.....................................................2-41
Fluid
Automatic Transmission................................5-20
Manual Transmission....................................5-21
Power Steering...........................................5-35
Windshield Washer......................................5-36
FM ...............................................................3-88
Fog Lamps....................................................3-15
Front Air Dam................................................2-19
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-46
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
5