
Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-7
Safety Belts
.............................................1-13
Child Restraints
.......................................1-35
Air Bag System
.......................................1-63
Restraint System Check
............................1-70
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-6
Windows
.................................................2-14
Theft-Deterrent Systems
............................2-16
Starting and Operating Your Vehicle
...........2-17
Mirrors
....................................................2-30
HomeLink
žTransmitter
.............................2-31
Storage Areas
.........................................2-34
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-2
Climate Controls
......................................3-18
Warning Lights, Gages and Indicators
.........3-23
Audio System(s)
.......................................3-38
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-29Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-4
Checking Things Under the Hood
................. 5-9
All-Wheel Drive
........................................5-47
Rear Axle
...............................................5-48
Front Axle
...............................................5-48
Bulb Replacement
....................................5-49
Windshield Wiper Blade Replacement
.........5-56
Tires
......................................................5-56
Appearance Care
.....................................5-86
Vehicle Identi®cation
.................................5-95
Electrical System
......................................5-95
Capacities and Speci®cations
...................5-102
Normal Maintenance Replacement Parts
....5-104
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
...........................7-10
Index................................................................ 1
2004 Chevrolet Astro Owner ManualM

Vehicle Damage Warnings
Also, in this book you will ®nd these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice will tell you about something that can damage
your vehicle. Many times, this damage would not be
covered by your warranty, and it could be costly. But the
notice will tell you what to do to help avoid the
damage.
When you read other manuals, you might see
CAUTION and NOTICE warnings in different colors or in
different words.
You'll also see warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
Your vehicle has components and labels that use
symbols instead of text. Symbols, used on your vehicle,
are shown along with the text describing the operation
or information relating to a speci®c component, control,
message, gage or indicator.
If you need help ®guring out a speci®c name of a
component, gage or indicator, reference the
following topics:
·Seats and Restraint Systems in Section 1
·Features and Controls in Section 2
·Instrument Panel Overview in Section 3
·Climate Controls in Section 3
·Warning Lights, Gages and Indicators in Section 3
·Audio System(s) in Section 3
·Engine Compartment Overview in Section 5
iv

·Check the location. Other vehicles or objects may
be blocking the signal. Take a few steps to the
left or right, hold the transmitter higher, and
try again.
·Check to determine if the battery replacement is
necessary. See ``Battery Replacement'' under
Remote Keyless Entry System Operation on
page 2-4.
·If you are still having trouble, see your dealer or a
quali®ed technician for service.
Remote Keyless Entry System
Operation
If your vehicle has this feature, you can lock and unlock
your doors from about 3 feet (1 m) up to 30 feet
(9 m) away using the remote keyless entry transmitter
supplied with your vehicle.
UNLOCK:Press UNLOCK once for the driver's door to
unlock, the parking lamps to ¯ash and the interior
lights to go on.
If you press UNLOCK again within three seconds, all
doors will unlock.
LOCK:Press LOCK to lock all the doors. Press LOCK
again within three seconds and the horn will chirp.REAR 2X:Press the REAR button twice within three
seconds to unlock the rear hatch or cargo doors.
The parking lamps will ¯ash and the interior lights will
go on. If the engine is running, the automatic
transmission must be in PARK (P) or NEUTRAL (N) for
the REAR 2X button to operate.
L(Panic Alarm):Press this button for the horn to
sound and the headlamps and taillamps to ¯ash for up to
30 seconds. This can be turned off by pressing the
panic button again, waiting for 30 seconds, or starting
the vehicle.
Matching Transmitter(s) to Your
Vehicle
Each remote keyless entry transmitter is coded to
prevent another transmitter from unlocking your vehicle.
If a transmitter is lost or stolen, a replacement can
be purchased through your dealer. Remember to bring
any remaining transmitters with you when you go to
your dealer. When the dealer matches the replacement
transmitter to your vehicle, any remaining transmitters
must also be matched. Once your dealer has coded the
new transmitter, the lost transmitter will not unlock
your vehicle. Each vehicle can have a maximum of four
transmitters matched to it.
2-4

Instrument Panel Overview...............................3-2
Hazard Warning Flashers................................3-4
Other Warning Devices...................................3-5
Horn.............................................................3-5
Tilt Wheel.....................................................3-5
Turn Signal/Multifunction Lever.........................3-6
Exterior Lamps.............................................3-12
Interior Lamps..............................................3-15
Accessory Power Outlets...............................3-16
Ashtrays and Cigarette Lighter........................3-17
Climate Controls............................................3-18
Climate Control System.................................3-18
Outlet Adjustment.........................................3-20
Rear Heating System....................................3-21
Rear Air Conditioning System.........................3-21
Warning Lights, Gages and Indicators.............3-23
Warning Lights, Gages, and Indicators.............3-23
Instrument Panel Cluster................................3-24
Speedometer and Odometer...........................3-25
Safety Belt Reminder Light.............................3-26
Air Bag Readiness Light................................3-26
Charging System Light..................................3-27
Voltmeter Gage............................................3-28
Brake System Warning Light..........................3-28Anti-Lock Brake System Warning Light.............3-29
Engine Coolant Temperature Gage..................3-30
Malfunction Indicator Lamp.............................3-30
Oil Pressure Gage........................................3-34
Security Light...............................................3-35
Service All-Wheel Drive Light.........................3-35
Tow/Haul Mode Light....................................3-36
Check Gages Warning Light...........................3-36
Fuel Gage...................................................3-36
Low Fuel Warning Light.................................3-37
Audio System(s).............................................3-38
Setting the Time for Radios with the
Set Button................................................3-38
Setting the Time for Radios with HR
and MN Buttons........................................3-38
AM-FM Radio...............................................3-39
Radio with CD..............................................3-41
Rear Seat Audio (RSA).................................3-46
Theft-Deterrent Feature..................................3-47
Radio Reception...........................................3-50
Care of Your CDs.........................................3-50
Care of Your CD Player................................3-50
Fixed Mast Antenna......................................3-50
Section 3 Instrument Panel
3-1

The exterior lamp control has three positions:
9(Off):Turning the control to this position turns off
all lamps except the Daytime Running Lamps (DRL).
;(Parking Lamps):Turning the control to this
position turns on the parking lamps, together with the
following:
·Sidemarker Lamps
·Taillamps
·License Plate Lamps
·Instrument Panel Lights
·Ashtray Lamp
O(Headlamps):Turning the control to this position
turns on the headlamps, together with the previously
listed lamps and lights.
Automatic Headlamp System
When it is dark enough outside, your automatic
headlamp system will turn on your headlamps at the
normal brightness along with other lamps such as
the taillamps, sidemarker, parking lamps and the
instrument panel lights. The radio lights will also dim.
Your vehicle is equipped with a light sensor on the top of
the instrument panel in the defroster grille. Be sure it
is not covered, or the system will be on whenever
the ignition is on.
The system may also turn on your headlamps when
driving through a parking garage, heavy overcast
weather or a tunnel. This is normal.
There is a delay in the transition between the daytime
and nighttime operation of the Daytime Running
Lamps (DRL) and the automatic headlamp systems so
that driving under bridges or bright overhead street
lights does not affect the system. The DRL and
automatic headlamp system will only be affected when
the light sensor sees a change in lighting lasting
longer than the delay.
3-13

When it begins to get dark, the automatic headlamp
system will switch from DRL to the headlamps or the last
chosen headlamp setting that was used.
To idle your vehicle with the DRL off, put the
transmission in PARK (P). The DRL will stay off until
you shift out of PARK (P).
The following does not apply to vehicles ®rst sold in
Canada.
When necessary, you may turn off the automatic
headlamp system and the Daytime Running
Lamps (DRL) feature by following the steps below:
1. Turn the ignition to RUN.
2. Press the DOME OVERRIDE button four times
within six seconds. After the fourth press of the
button, a chime will sound informing you that
the system is off.
To return to the automatic mode, push the DOME
OVERRIDE button four times within six seconds (the
chime will sound), or turn the ignition to off and then to
RUN again.
As with any vehicle, you should turn on the regular
headlamp system when you need it.
Interior Lamps
Instrument Panel Brightness Control
The thumbwheel for this feature is located to the right of
the exterior lamps control. Turn the thumbwheel up to
brighten the lights or down to dim them.
Moving the thumbwheel up to the ®rst position will
activate the interior dome lamps.
Exit Lighting
With exit lighting, the interior lamps will come on when
you remove the key from the ignition. The lights will
not come on if the DOME OVERRIDE button is
pressed in.
Entry Lighting
Your vehicle is equipped with an illuminated entry
feature.
When a door is opened, the dome lamps will come on if
the DOME OVERRIDE button is in the out position.
The dome lamps will not come on when the Dutch doors
are opened. When all the doors are closed, the lamps
will stay on for a short period of time and will then
go out. If the DOME OVERRIDE button is pressed in,
the lamps will not come on.
3-15

Dome Lamps
The dome lamps will come on when you open a door.
Press the DOME OVERRIDE button in to cancel
automatic operation of the dome lamps. The button is
located near the exterior lamp control. Press the button
again to return it to the out position for normal
operation.
You can also turn the dome lamps on by turning the
thumbwheel, located next to the exterior lamp control, all
the way up. In this position, the dome lamps will
remain on whether a door is opened or closed.
You can use the DOME OVERRIDE button, located
near the exterior lamp control, to set the dome lamps to
come on automatically when a door is opened, or to
remain off. To turn the lamps off, press the button into
the in position, the dome lamps will remain off when
a door is open. To return the lamps to automatic
operation, press the button again and return it to the out
position. With the button in this position, the dome
lamps will come on when you open a door.
Battery Run-Down Protection
This feature shuts off the dome, courtesy, vanity,
reading and glove box lights if they are left on for more
than 20 minutes when the ignition is off. This will
keep your battery from running down.
If the battery run-down protection shuts off the interior
lamps, it may be necessary to do one of the following to
return to normal operation:
·Shut off all lamps and close all doors, or
·turn the ignition key to RUN.
Accessory Power Outlets
You can plug accessory electrical equipment into an
accessory power outlet. Just pull on the outlet cover to
remove it and follow the proper installation instructions
that are included with any electrical equipment that
you install.
The accessory power outlet is located on the
passenger's side of the front storage compartment.
These circuits are protected by a fuse and have
maximum current levels.
3-16

Warning Lights, Gages and
Indicators
Warning Lights, Gages, and
Indicators
This part describes the warning lights and gages that
may be on your vehicle. The pictures will help you
locate them.
Warning lights and gages can signal that something is
wrong before it becomes serious enough to cause
an expensive repair or replacement. Paying attention to
your warning lights and gages could also save you
or others from injury.Warning lights come on when there may be or is a
problem with one of your vehicle's functions. As you will
see in the details on the next few pages, some
warning lights come on brie¯y when you start the
engine just to let you know they're working. If you are
familiar with this section, you should not be alarmed
when this happens.
Gages can indicate when there may be or is a problem
with one of your vehicle's functions. Often gages
and warning lights work together to let you know when
there's a problem with your vehicle.
When one of the warning lights comes on and stays on
when you are driving, or when one of the gages
shows there may be a problem, check the section that
tells you what to do about it. Please follow this
manual's advice. Waiting to do repairs can be
costly ± and even dangerous. So please get to know
your warning lights and gages. They're a big help.
3-23