2004 CHEVROLET ASTRO manual transmission

Keys...............................................................2-2
Remote Keyless Entry System Operation...........2-4
Doors and Locks.............................................2-6
Door Locks....................................................2-6
Power Door Locks..........................................2-7
Programmable Automatic
Door Locks................................................2-7
Leaving Your Vehicle......................................2-8
Sliding Side Door...........................................2-9
Rear Doors..................................................2-11
Windows........................................................2-14
Manual Windows..........................................2-14
Power Windows............................................2-15
Sun Visors...................................................2-15
Theft-Deterrent Systems..................................2-16
Passlock
ž....................................................2-16
Starting and Operating Your Vehicle................2-17
New Vehicle Break-In....................................2-17
Ignition Positions..........................................2-17
Starting Your Engine.....................................2-19Engine Coolant Heater..................................2-20
Automatic Transmission Operation...................2-21
All-Wheel Drive............................................2-24
Parking Brake..............................................2-24
Shifting Into Park (P).....................................2-25
Shifting Out of Park (P).................................2-27
Parking Over Things That Burn.......................2-28
Engine Exhaust............................................2-28
Running Your Engine While You Are Parked. . . .2-29
Mirrors...........................................................2-30
Manual Rearview Mirror.................................2-30
Outside Manual Mirror...................................2-30
Outside Power Mirrors...................................2-30
Outside Convex Mirror...................................2-31
HomeLink
žTransmitter...................................2-31
Programming the HomeLinkžTransmitter.........2-31
Storage Areas................................................2-34
Overhead Console........................................2-36
Luggage Carrier...........................................2-41
Convenience Net..........................................2-41
Section 2 Features and Controls
2-1

If you manually select SECOND (2), the transmission
will drive in second gear. You may use this feature
for reducing torque to the rear wheels when you
are trying to start your vehicle from a stop on slippery
road surfaces.
FIRST (1):This position gives you even more power
(but lower fuel economy) than SECOND (2). You
can use it on very steep hills, or in deep snow or mud.
If the shift selector lever is put in FIRST (1), the
transmission won't shift into ®rst gear until the vehicle is
going slow enough.
Notice:Spinning the tires or holding the vehicle in
one place on a hill using only the accelerator
pedal may damage the transmission. If you are
stuck, do not spin the tires. When stopping on a hill,
use the brakes to hold the vehicle in place.
Tow/Haul Mode Button
Your vehicle is equipped with a tow/haul button. The
button is located on the end of the column shift
lever. You can use this feature to assist when towing or
hauling a heavy load.
To select the tow/haul mode, press in the button. The
TOW/HAUL light on the instrument panel cluster
will come on. To go back to normal operation, press the
button again. The indicator light on the instrument
panel cluster will go out. See
Tow/Haul Mode Light on
page 3-32for more information.
2-23

To idle your vehicle with the automatic headlamp
system off, set the parking brake while the ignition is off.
Then start your vehicle. The automatic headlamp
system will stay off until you release the parking brake.
You may be able to turn off your automatic headlamp
system. See ªDaytime Running Lamps (DRL)º later
in this section for more information.
As with any vehicle, you should turn on the regular
headlamps when you need them.
Lamps On Reminder
A reminder tone will sound when your headlamps or
parking lamps are manually turned on and your ignition
is in OFF, LOCK or ACCESSORY. To disable the
tone, turn the instrument panel brightness thumbwheel
all the way down. In the automatic mode, the
headlamps turn off once the ignition key is in OFF.
Daytime Running Lamps (DRL)
Daytime Running Lamps (DRL) can make it easier for
others to see the front of your vehicle during the
day. DRL can be helpful in many different driving
conditions, but they can be especially helpful in the short
periods after dawn and before sunset. Fully functional
daytime running lamps are required on all vehicles
®rst sold in Canada.
The DRL system will make your headlamps come on at
a reduced brightness when the following conditions
are met:
·The ignition is on,
·the exterior lamp control is off.
·the automatic transmission is not in PARK (P),
·the light sensor determines it is daytime and
·the parking brake is released.
When the DRL are on, only your DRL lamps will be on.
The taillamps, sidemarker and other lamps won't be
on. Your instrument panel won't be lit up either.
3-14

Maintenance When Trailer Towing
Your vehicle will need service more often when you're
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission ¯uid (don't over®ll),
engine oil, axle lubricant, belt, cooling system and
brake system. Each of these is covered in this manual,
and the Index will help you ®nd them quickly. If
you're trailering, it's a good idea to review these sections
before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Trailer Wiring Harness
If you have the optional trailering package, your vehicle
will have an eight-wire harness, including the center
high-mounted stoplamp battery feed wire. The harness
is stored on the passenger's side of the vehicle near
the rear wheel well. This harness has a 30 amp battery
feed wire and no connector, and should be wired by
a quali®ed electrical technician. After choosing an
aftermarket trailer mating connector pair, have the
technician attach one connector to the eight-wire trailer
harness and the other connector to the wiring harness
on the trailer. Be sure the wiring harness on the trailer is
taped or strapped to the trailer's frame rail and leave
it loose enough so the wiring doesn't bend or break, but
not so loose that it drags on the ground. The eight-wireharness must be routed out of your vehicle between the
rear door and the ¯oor, with enough of the harness
left on both sides so that the trailer or the body won't pull
it. If you do not have the optional trailering package,
your vehicle will still have a trailering harness. The
harness is located near the passenger's side rear wheel
well. It consists of six wires that may be used by
after-market trailer hitch installers.
The technician can use the following color code chart
when connecting the wiring harness to your trailer.
·Brown: Rear lamps.
·Yellow: Left stoplamp and turn signal.
·Dark Green: Right stoplamp and turn signal.
·White (Heavy Gage): Ground.
·Light Green: Back-up lamps.
·White (Light Gage): Center High-Mounted Stoplamp.
·Blue: Auxiliary circuit (eight-wire harness only).
·Orange: Fused auxiliary (eight-wire harness only).
Store the harness in its original place. Wrap the
harness together and tie it neatly so it won't
be damaged.
4-44

Jump Starting
If your battery has run down, you may want to use
another vehicle and some jumper cables to start your
vehicle. But please follow the numbered steps to
do it safely.
{CAUTION:
Batteries can hurt you. They can be dangerous
because:
·They contain acid that can burn you.
·They contain gas that can explode or
ignite.
·They contain enough electricity to
burn you.
If you do not follow these steps exactly, some
or all of these things can hurt you.
Notice:Ignoring these steps could result in costly
damage to your vehicle that would not be covered
by your warranty.
Trying to start your vehicle by pushing or pulling it
will not work, and it could damage your vehicle.
1. Check the other vehicle. It must have a
12±-volt battery with a negative ground system.
Notice:If the other vehicle's system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren't touching
each other. If they are, it could cause a ground
connection you don't want. You wouldn't be able to
start your vehicle, and the bad grounding could
damage the electrical systems.
To avoid the possibility of the vehicles rolling, set
the parking brake ®rmly on both vehicles involved in
the jump start procedure. Put an automatic
transmission in PARK (P) and a manual
transmission in NEUTRAL.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or accessory power outlets. Turn off all
lamps that aren't needed as well as radios. This will
avoid sparks and help save both batteries. In
addition, it could save your radio!
5-43

Capacities and Speci®cations
ApplicationCapacities
English Metric
Cooling Capacities
Quantity without Rear Heater
Quantity with Rear Heater13.5 quarts
16.5 quarts12.8 L
15.6 L
Engine Oil with Filter 4.5 quarts 4.3 L
Fuel Tank 27.0 gallons 101.8 L
Transmission Fluid (Drain and Re®ll) 5.0 quarts 4.7 L
Differential Fluid
Front Axle
Rear Axle2.6 pints
3.5 pints1.2 L
1.7 L
Refrigerant Type 134a
Front A/C
Front and Rear A/C2.25 lbs.
3.0 lbs.1.02 kg
1.36 kg
All capacities are approximate. When adding, be sure to ®ll to the appropriate level, as recommended in this
manual. recheck the ¯uid level after ®lling. See
Part D: Recommended Fluids and Lubricants on page 6-30for
more information.
5-103

To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area) or write to:
NHTSA, U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to General
Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you'll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
7-11

Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and speci®cations for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
Owner's Information
Owner publications are written speci®cally for owners
and intended to provide basic operational information
about the vehicle. The owner's manual will include
the Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner's Manual, and
Warranty Booklet.
RETAIL SELL PRICE: $35.00
Without Portfolio: Owner's Manual only.
RETAIL SELL PRICE: $25.00
Current and Past Model Order Forms
Service Publications are available for current and
past model GM vehicles. To request an order form,
please specify year and model name of the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:00 AM - 6:00 PM
Eastern Time
For Credit Card Orders Only
(VISA-MasterCard-Discover), visit Helm, Inc. on the
World Wide Web at: www.helminc.com
Or you can write to:
Helm, Incorporated
P. O. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in U.S. funds. Canadian residents are to make
checks payable in U.S. funds.
7-12