2004 CHEVROLET ASTRO CARGO VAN Owners Manual

Removing the Wheel Covers
If your vehicle has plastic wheel nut caps, loosen them
by turning the wheel wrench counterclockwise. The
wheel nut caps are designed to remain with the center
cap. Remove the center cap.
If the wheel has a smooth center piece, place the chisel
end of the wheel wrench in the slot on the wheel and
gently pry it out.
Removing the Flat Tire and Installing
the Spare Tire
1. Before you start, block the front and rear of the tire
farthest away from the one being changed. Then
put your compact spare tire near the at tire.
{CAUTION:
Getting under a vehicle when it is jacked up
is dangerous. If the vehicle slips off the jack
you could be badly injured or killed. Never
get under a vehicle when it is supported only
by a jack.
{CAUTION:
Raising your vehicle with the jack improperly
positioned can damage the vehicle and even
make the vehicle fall. To help avoid personal
injury and vehicle damage, be sure to t the
jack lift head into the proper location before
raising the vehicle.
2. With the DOWN side facing you, turn the ratchet
and socket to loosen all the wheel nuts
counterclockwise. Don’t remove them yet.
3. The jack has a bolt on the end. Attach the socket
end of the extension to the jack bolt.
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4. Attach the ratchet to the extension with the
UP side facing you.
5. Turn the ratchet clockwise. That will raise
the jack lift head a little.6. Position the jack under the vehicle.
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A. Front Jack Location
B. Jack
C. Ratchet and ExtensionA. Rear Jack Location
B. Jack
C. Ratchet and Extension Front Position
Rear Position
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7. Raise the vehicle by turning the ratchet clockwise.
Make sure the UP mark faces you. Raise the
vehicle far enough off the ground so there is enough
room for the compact spare tire to t underneath
the wheel well.8. Remove all the wheel nuts and take off the at tire.
9. Remove any rust or dirt from the wheel bolts,
mounting surfaces and spare wheel.
{CAUTION:
Rust or dirt on the wheel, or on the parts to
which it is fastened, can make the wheel nuts
become loose after a time. The wheel could
come off and cause an accident. When you
change a wheel, remove any rust or dirt from
the places where the wheel attaches to the
vehicle. In an emergency, you can use a cloth
or a paper towel to do this; but be sure to use
a scraper or wire brush later, if you need to,
to get all the rust or dirt off.
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{CAUTION:
Never use oil or grease on studs or nuts.
If you do, the nuts might come loose.
Your wheel could fall off, causing a
serious accident.
10. Put on the compact spare tire. Put the nuts on by
hand. Make sure the cone-shaped end is toward
the wheel. Tighten each nut by hand until the
wheel is held against the hub. If a nut can’t be
turned by hand, use the extension and see
your dealer as soon as possible.
11. Lower the vehicle by turning the ratchet
counterclockwise. Lower the jack completely.
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12. Tighten the wheel nuts
rmly in a crisscross
sequence as shown.
Turn the ratchet
clockwise with the
UP mark facing you.
{CAUTION:
Incorrect wheel nuts or improperly tightened
wheel nuts can cause the wheel to come
loose and even come off. This could lead to
an accident. Be sure to use the correct wheel
nuts. If you have to replace them, be sure to
get new GM original equipment wheel nuts.
Stop somewhere as soon as you can and have
the nuts tightened with a torque wrench to the
proper torque specication. SeeCapacities
and Specifications on page 5-107for wheel
nut torque specication.
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Notice:Improperly tightened wheel nuts can lead
to brake pulsation and rotor damage. To avoid
expensive brake repairs, evenly tighten the wheel
nuts in the proper sequence and to the proper
torque specication. SeeCapacities and
Specifications on page 5-107for the wheel nut
torque specication.
13. Remove the wheel blocks.
Notice:Wheel covers will not t on your compact
spare. If you try to put a wheel cover on the compact
spare, you could damage the cover or the spare.
Storing a Flat or Spare Tire and Tools
{CAUTION:
Storing a jack, a tire, or other equipment in
the passenger compartment of the vehicle
could cause injury. In a sudden stop or
collision, loose equipment could strike
someone. Store all these in the proper place.1. Put the at tire on the ground at the rear of the
vehicle with the valve stem pointed down.
2. Tilt the retainer plate downward and through the
wheel opening. Make sure it is fully seated across
the underside of the wheel. Attach the ratchet,
with the UP side facing you, to the extension.
3. Put the at end of the extension on an angle
through the hole in the rear door frame, above
the bumper.
The compact spare is for temporary use only.
Replace the compact spare tire with a full-size tire
as soon as you can. SeeCompact Spare Tire
on page 5-90. See the storage instructions label
to restore your compact spare properly.
4. Raise the tire fully against the underside of the
vehicle by turning the ratchet/wheel wrench until
you hear two clicks or feel it skip twice. The spare
tire hoist cannot be overtightened.
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5. Make sure the tire is stored securely. Push, pull,
and then try to rotate or turn the tire. If the tire
moves, use the ratchet/wheel wrench to tighten
the cable.
Return the jacking equipment to its proper location.
Compact Spare Tire
Although the compact spare tire was fully inated
when your vehicle was new, it can lose air after a time.
Check the ination pressure regularly. It should be
60 psi (420 kPa).
After installing the compact spare on your vehicle, you
should stop as soon as possible and make sure your
spare tire is correctly inated. The compact spare is
made to perform well at speeds up to 65 mph (105 km/h)
for distances up to 3,000 miles (5 000 km), so you can
nish your trip and have your full-size tire repaired or
replaced where you want. Of course, it’s best to replace
your spare with a full-size tire as soon as you can. Your
spare will last longer and be in good shape in case you
need it again.
Notice:When the compact spare is installed, don’t
take your vehicle through an automatic car wash
with guide rails. The compact spare can get caught
on the rails. That can damage the tire and wheel,
and maybe other parts of your vehicle.
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