CHAPTER 4
ENGINE
SEAT, FUEL TANK
AND SIDE COVERS
..................................4-1
MUFFLER
..................................................4-2
CARBURETOR
..........................................4-3
CYLINDER HEAD
....................................4-12
CAMSHAFT AND ROCKER ARMS
........4-20
VALVES AND VALVE SPRINGS
............4-24
CYLINDER AND PISTON
........................4-32
CLUTCH AND PRIMARY
DRIVEN GEAR
........................................4-40
OIL PUMP
................................................4-49
KICK AXLE AND SHIFT SHAFT
.............4-53
CDI MAGNETO
AND STARTER CLUTCH
.........................4-58
ENGINE REMOVAL
.................................4-63
CRANKCASE, CRANKSHAFT
AND BALANCER
....................................4-67
TRANSMISSION, SHIFT CAM
AND SHIFT FORK
...................................4-75
CHAPTER 5
CHASSIS
FRONT WHEEL AND FRONT BRAKE
(TT-R125E)
................................................5-1
FRONT WHEEL (TT-R125LWE)
...............5-8
FRONT BRAKE (TT-R125LWE)
..............5-12
REAR WHEEL AND REAR BRAKE
.......5-24
FRONT FORK
..........................................5-32
HANDLEBAR
...........................................5-41
STEERING
...............................................5-48
SWINGARM
.............................................5-54
REAR SHOCK ABSORBER
ASSEMBLY
.............................................5-61
CHAPTER 6
ELECTRICAL
ELECTRICAL COMPONENTS
AND WIRING DIAGRAM
...........................6-1
IGNITION SYSTEM
....................................6-2
ELECTRIC STARTING SYSTEM
...............6-6
CHARGING SYSTEM
...............................6-16
3 - 10
INSP
ADJOIL PRESSURE INSPECTION/PILOT AIR SCREW
ADJUSTMENT/ENGINE IDLING SPEED ADJUSTMENT
OIL PRESSURE INSPECTION
1. Check:
Oil pressure
Checking steps:
Slightly loosen the oil pressure check bolt
1.
Start the engine and keep it idling until oil
starts to seep from the oil pressure check
bolt. If no oil comes out after one minute,
turn the engine off so it will not seize.
Check oil passages and oil pump for dam-
age or leakage.
Start the engine after solving the prob-
lem(s) and recheck the oil pressure.
Tighten the oil pressure check bolt.
T R..
Oil pressure check bolt:
7 Nm (0.7 m • kg, 5.1 ft • lb)
PILOT AIR SCREW ADJUSTMENT
1. Adjust:
Pilot air screw 1
Adjustment steps:
NOTE:
To optimize the fuel flow at a smaller throttle
opening, each machine’s pilot air screw has
been individually set at the factory. Before
adjusting the pilot air screw, turn it in fully
and count the number of turns. Record this
number as the factory-set number of turns
out.
Screw in the pilot air screw until it is lightly
seated.
Back out by the specified number of turns.
Pilot air screw:
2-1/2 ~ 3-1/2 turns out (example)
ENGINE IDLING SPEED ADJUSTMENT
1. Start the engine and thoroughly warm it
up.
2. Attach:
Inductive tachometer
To spark plug lead.
3. Adjust:
Engine idling speed
