Page 88 of 116
6-37
PERIODIC MAINTENANCE AND MINOR REPAIR
63. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
3. Disconnect the headlight cou-
pler, and then remove the bulb
cover.
1
2
1. Headlight coupler
2. Bulb cover
EAU04128
Replacing a headlight bulbHeadlight bulb, replacingThis scooter is equipped with quartz
bulb headlights. If a headlight bulb
burns out, replace it as follows.
1. Place the scooter on the center-
stand.
2. Remove panel A. (See page
6-11 for panel removal and
installation procedures.)
5SJ-28199-E1 7/11/02 11:03 AM Page 86
Page 89 of 116
6-38
PERIODIC MAINTENANCE AND MINOR REPAIR
6 4. Unhook the headlight bulb hold-
er, and then remove the defec-
tive bulb.EW000119
w
Headlight bulbs get very hot.
Therefore, keep flammable prod-
ucts away from a lit headlight bulb,
and do not touch the bulb until it
has cooled down.
1
1. Headlight bulb holder
EC000105
cC
Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the
bulb, and the bulb life will be
adversely affected. Thoroughly
clean off any dirt and fingerprints
on the headlight bulb using a cloth
moistened with alcohol or thinner.
6. Install the headlight bulb cover,
and then connect the coupler.
a
a. Do not touch the glass part of the bulb.
5. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
5SJ-28199-E1 7/11/02 11:03 AM Page 87
Page 90 of 116
6-39
PERIODIC MAINTENANCE AND MINOR REPAIR
67. Install the panel.
8. Have a Yamaha dealer adjust
the headlight beam if necessary.
3. Remove the socket (together
with the turn signal light bulb) by
turning it counterclockwise.
4. Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
5. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
6. Install the socket (together with
the bulb) by turning it clockwise.
7. Install the panel.
1
1. Socket
EAU03111
Replacing a front turn signal
light bulb
Turn signal light bulb (front), replacing1. Place the scooter on the center-
stand.
2. Remove panel A. (See page
6-11 for panel removal and
installation procedures.)
5SJ-28199-E1 7/11/02 11:03 AM Page 88
Page 91 of 116
6-40
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU03618
Replacing a rear turn signal
light bulb
Turn signal light bulb (rear), replacing1. Place the scooter on the center-
stand.
2. Remove cowling C. (See page
6-10 for cowling removal and
installation procedures.)
EAU03619
Replacing a tail/brake light
bulb
Tail/brake light bulb, replacing1. Place the scooter on the center-
stand.
2. Remove cowling C. (See page
6-10 for cowling removal and
installation procedures.)
3. Remove the socket (together
with the bulb) by turning it coun-
terclockwise.
4. Remove the defective bulb by
pulling it out.
5. Insert a new bulb into the socket.
6. Install the socket (together with
the bulb) by turning it clockwise.
7. Install the cowling.
1
1. Socket
5SJ-28199-E1 7/11/02 11:03 AM Page 89
Page 92 of 116
6-41
PERIODIC MAINTENANCE AND MINOR REPAIR
63. Remove the socket (together
with the bulb) by turning it coun-
terclockwise.
4. Remove the defective bulb by
pushing it in and turning it coun-
terclockwise.
5. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
6. Install the socket (together with
the bulb) by turning it clockwise.
7. Install the cowling.
1
1. Socket
3. Remove the license plate light
lens by removing the screws.
12
1. License plate light lens
2. Screw (×2)
EAU03621
Replacing the license plate
light bulb
License plate light bulb, replacing1. Place the scooter on the center-
stand.
2. Remove cowling C. (See page
6-10 for cowling removal and
installation procedures.)
5SJ-28199-E1 7/11/02 11:03 AM Page 90
Page 99 of 116

7-2
SCOOTER CARE AND STORAGE
7 8 8
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abra-
sive cleaning products, sol-
vent or thinner, fuel (gasoline),
rust removers or inhibitors,
brake fluid, antifreeze or elec-
trolyte.
8 8
Do not use high-pressure
washers or steam-jet cleaners
since they cause water seep-
age and deterioration in the
following areas: seals (of
wheel and swingarm bearings,
fork and brakes), electric com-
ponents (couplers, connec-
tors, instruments, switches
and lights), breather hoses
and vents.8 8
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure that it
does not leave any marks. If
the windshield is scratched,
use a quality plastic polishing
compound after washing.After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas.
Stubborn dirt and insects will come
off more easily if the area is covered
with a wet cloth for a few minutes
before cleaning.After riding in the rain, near the sea
or on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down.
ECA00012
cC
Do not use warm water since it
increases the corrosive action of
the salt.
2. Apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, sur-
faces to prevent corrosion.
5SJ-28199-E1 7/11/02 11:03 AM Page 97
Page 106 of 116
8-3
SPECIFICATIONS
8
90 kg load–maximum load*
Front200 kPa (2.00 kgf/cm
2, 2.00 bar)
Rear225 kPa (2.25 kgf/cm
2, 2.25 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Cast wheel
Size 12 ×MT2.75
Rear
Type Cast wheel
Size 12 ×MT3.50
Brakes
Front
Type Single disc brake
Operation Right hand
Fluid DOT 4
Rear
Type Single disc brake
Operation Left hand
Fluid DOT 4Suspension
Front Telescopic fork
Rear Unit swing
Spring/shock absorbers
Front Coil spring/oil damper
Rear Coil spring/oil damper
Wheel travel
Front 100 mm
Rear 90 mm
Electrical
Ignition system Transistorized coil ignition
(digital)
Charging system
Type A.C. magneto
Standard output 14 V, 19.5 A @ 5,000 r/min
Battery
Type GT7B-4
Voltage, capacity 12 V, 6.5 AH
Headlight bulb typeHalogen bulb
5SJ-28199-E1 7/11/02 11:03 AM Page 104
Page 107 of 116
8-4
SPECIFICATIONS
8
Bulb voltage, wattage ×quantity
Headlight 12 V, 60/55 W ×1
12 V, 55 W ×1
Tail/brake light 12 V, 5/21 W ×2
Front turn signal light 12 V, 21 W ×2
Rear turn signal light 12 V, 18 W ×2
Auxiliary light 12 V, 5 W ×1
License plate light 12 V, 5 W ×1
Meter lighting 12 V, 1.7 W ×4
High beam indicator light 12 V, 1.7 W ×1
Turn signal indicator light 12 V, 3.4 W ×2
Oil change indicator light 12 V, 1.7 W ×1
ABS warning light 12 V, 1.7 W ×1
Fuses
Main fuse 30 A
ABS motor fuse 30 A
Headlight fuse 15 A
Signaling system fuse 15 A
ABS control unit fuse 10 A
Ignition fuse 7.5 A
Radiator fan fuse 4 A
Clock (Backup) fuse 10 A
5SJ-28199-E1 7/11/02 11:03 AM Page 105