2003 TOYOTA TUNDRA steering

’03 TUNDRA_U (L/O 0307)
272
2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
1. Power steering fluid reservoir
2. Engine oil level dipstick
3. Engine oil filler cap
4. Brake fluid reservoir
5. Fuse block
6. Battery
7. Engine coolant reservoir
8. Radiator
9. Condenser
10. Windshield washer fluid tank
Engine compartment overview
 5VZFE engine

’03 TUNDRA_U (L/O 0307)
273
2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
1. Power steering fluid reservoir
2. Engine oil level dipstick
3. Engine oil filler cap
4. Brake fluid reservoir
5. Fuse block
6. Battery
7. Engine coolant reservoir
8. Radiator
9. Condenser
10. Windshield washer fluid tank

2UZFE engine

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CAUTION
When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)
Right after driving, the engine
compartment—the engine, radiator,
exhaust manifold, power steering
fluid reservoir and spark plug
boots, etc.—will be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.
If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.
Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.
Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
Do not leave used oil within the
reach of children.
Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
Be extremely cautious when work-
ing on the battery. It contains poi-
sonous and corrosive sulfuric acid.
Warning: Battery posts, terminals
and related accessories contain lead
and lead compounds, chemicals
known to the State of California to
cause cancer and reproductive
harm. Wash hands after handling.
NOTICE
Remember that battery and ignition
cables carry high currents or volt-
ages. Be careful of accidentally
causing a short circuit.
 Add only demineralized or distilled
water to fill the radiator. And if you
spill some of the coolant, be sure
to wash it off with water to prevent
it from damaging the parts or paint.
 Do not allow dirt or anything else
to fall through the spark plug holes.
 Do not pry the outer electrode of a
spark plug against the center elec-
trode.
 Use only spark plugs of the speci-
fied type. Using other types will
cause engine damage, loss of per-
formance or radio noise.
 Do not overfill automatic transmis-
sion fluid, or the transmission
could be damaged.
 Do not drive with the air cleaner
filter removed, or excessive engine
wear could result. Also backfiring
could cause a fire in the engine
compartment.

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Be careful not to scratch the glass
surface with the wiper frame.
 When closing the engine hood,
check to see that you have not for-
gotten any tools, rags, etc.Here is a list of parts and tools you will
need to perform do− it−yourself mainte-
nance. Remember all Toyota parts are de-
signed in metric sizes, so your tools must
be metric.
CHECKING THE ENGINE OIL LEVEL
Parts (if level is low):
“Toyota Genuine Motor Oil” or equiva-
lent
See Section 7 −2 for details about en-
gine oil selection.
Tools:
Rag or paper towel
Funnel (only for adding oil)
CHECKING THE ENGINE COOLANT
LEVEL
Parts (if level is low):
“Toyota Genuine Long Life Coolant” or
equivalent
See Sec t i on 7 −2 for details about cool-
ant type selection.
Demineralized or distilled water
Tools:
Funnel (only for adding coolant) CHECKING BRAKE FLUID
Parts (if level is low):
SAE J1703 or FMVSS No.116 DOT 3
brake fluid
Tools:
Rag or paper towel
Funnel (only for adding fluid)
CHECKING POWER STEERING FLUID
Parts (if level is low):
Automatic transmission fluid DEXRON II
or III
Tools:
Rag or paper towel
Funnel (only for adding fluid)
CHECKING BATTERY CONDITION
Tools:
Warm water
Baking soda
Grease
Conventional wrench (for terminal
clamp bolts)
Parts and tools

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2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
DOITYOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level 280
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the engine coolant level 282
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Checking the radiator and condenser 284
. . . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid 284
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. . . .
Checking power steering fluid 285
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Checking tire inflation pressure 286
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Checking and replacing tires 289
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Rotating tires 291
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. . . . . . . . . . .
Installing snow tires and chains 292
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing wheels 294
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. . . . . . .
Aluminum wheel precautions 294
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SECTION 7 2

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2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
If cold add
If cold O.K.
If hot add If hot O.K.
Check the fluid level on the dipstick. If
necessary, add automatic transmission
fluid DEXRON II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little
more in frigid temperatures), the fluid is
hot (40 C—80 C or 104 F—175 F). You
may also check the level when the fluid
is cold (about room temperature,
0 C—40 C or 32 F—104 F) if the engine
has not been run for about five hours.
a. Clean all dirt from outside of the reser- voir tank.
b. Remove the reservoir cap by turning it counterclockwise and wipe the dipstick
clean. c. Reinstall the reservoir cap.
d. Remove the reservoir cap again and look at the fluid level. If the fluid is
cold, the level should be in the “COLD”
range on the dipstick. Similarly, if it is
hot, the fluid level should be in the
“HOT” range. If the level is at the low
side of either range, add automatic
transmission fluid DEXRON II or III to
bring the level within the range.
e. After replacing the reservoir cap, visu- ally check the steering box case, vane
pump and hose connections for leaks
or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
If hot O.K. Close Open
If cold O.K.
If hot add If cold add
Check the fluid level through the reser-
voir. If necessary, add automatic trans-
mission fluid DEXRON II or III.
If the vehicle has been driven around 80
km/h (50 mph) for 20 minutes (a little
more in frigid temperatures), the fluid is
hot (60 C—80 C or 140 F—175 F). You
may also check the level when the fluid
is cold (about room temperature,
10 C—30 C or 50 F—85 F) if the engine
has not been run for about five hours.
Checking power steering fluid
(5VZFE engine) Checking power steering fluid
(2UZFE engine)

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2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
Clean all dirt from outside of the reservoir
tank and look at the fluid level. If the fluid
is cold, the level should be in the “COLD”
range. Similarly, if it is hot, the fluid level
should be in the “HOT” range. If the level
is at the low side of either range, add
automatic transmission fluid DEXRON II
or III to bring the level within the range.
To remove the reservoir cap, turn it coun-
terclockwise and lift up. To reinstall it,
turn it clockwise. After replacing the reser-
voir cap, visually check the steering box
case, vane pump and hose connections
for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
Typ e A (t i re an d lo ad i n g in f o rma-
tion label)Typ e B (t i re an d lo ad i n g in f o rma-
tion label)
Checking tire inflation
pressure

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2003 TUNDRA from Jul. ’03 Prod. (OM 34430U)
Model:
5VZ− FE and 2UZ −FE
Type: 5VZ− FE engine
6 cylinder V type, 4 cycle, gasoline
2UZ− FE engine
8 cylinder V type, 4 cycle, gasoline
Bore and stroke, mm (in.): 5VZ− FE engine
93.5 82.0 (3.68 3.23)
2UZ− FE engine
94.0 84.0 (3.70 3.31)
Displacement, cm
3 (cu. in.):
5VZ− FE engine 3378 (206.1)
2UZ− FE engine 4664 (284.6)Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 100 (26.4, 22.0) ENGINE
Valve clearance (engine cold), mm (in.):
5VZ− FE engine
Intake 0.13—0.23 (0.006—0.009)
Exhaust 0.27—0.37 (0.011—0.014)
2UZ− FE engine
Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: 5VZ− FE engine
DENSO K16TR11
NGK BKR5EKB11
2UZ− FE engine
DENSO K20R−U
NGK BKR6EYA
Spark plug gap, mm (in.): 5VZ− FE engine 1.1 (0.043)
2UZ− FE engine 0.8 (0.031)
Drive belt tension measured with Bor-
roughs drive belt tension gauge
No. BT− 33−73F (used belt), lbf:
5VZ− FE engine
Generator belt 100 20
Air conditioning compressor belt 100 20
Power steering pump belt
100
+20
15
Engine FuelService specifications