2003 TOYOTA AVENSIS torque

750N1±01
B66985
Luggage Compartment
Door Panel Sub±assyLuggage Compartment
Outside Garnish
Licence Plate Lamp Assy
Luggage Compartment Door Lock Cylinder Assy
Luggage Compartment Trim Hook No. 2 Rear Floor Finish Plate
Luggage Striker Assy
Rope Hook Assy Back Door Trim Cover
Luggage Compartment Floor Carpet Luggage Compartment
Trim Inner RH
Luggage Compartment
Trim Inner LH Luggage Lock Assy
Clip
4.9 (49, 43 in.´lbf)
5.0 (51, 44 in.´lbf)
5.0 (51, 44 in.´lbf)
Hinge Cover
: Specified torqueN´m (kgf´cm, ft´lbf)
7.0 (71, 62 in.´lbf)
11.5 (120, 8)
75±32
±
ENGINE HOOD/DOOR LUGGAGE COMPARTMENT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
LUGGAGE COMPARTMENT DOOR
COMPONENTS
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750N2±01
B57104
Centering BoltStandard Bolt
B66984
A
B
C
B61457
±
ENGINE HOOD/DOOR LUGGAGE COMPARTMENT DOOR
75±33
AVENSIS REPAIR MANUAL (RM1018E)
ADJUSTMENT
HINT:
Because a centering bolt is used as a luggage compartment
door mounting bolt, the luggage compartment door can not be
adjusted with it on. Substitute a bolt with a washer for the cen-
tering bolt.
1. INSPECT LUGGAGE COMPARTMENT DOOR PANEL SUB±ASSY
(a) Check that the clearance is within the standard range.
Standard range:
A4.0
1.5 mm (0.157
0.059 in.)
B5.3
1.5 mm (0.209
0.059 in.)
C7.1 ± 1.5 or + 2.5 mm
(0.280 ± 0.059 or + 0.098 in.)
2. ADJUST LUGGAGE COMPARTMENT DOOR PANEL SUB±ASSY
(a) Using a clip remover, remove the clips and hinge cover.
(b) Using a clip remover, remove the 11 clips and trim cover.
(c) Adjust the door horizontally and vertically by Loosening
the door bolts.
(d) Tighten the door mounting bolts after the adjustment.
Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
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B66994
75±34
±
ENGINE HOOD/DOOR LUGGAGE COMPARTMENT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
(e) Adjust the striker.
HINT:
Adjust the door lock position by moving the striker so that the
door striker can enter smoothly. (1) Using a hammer and a brass bar, tap the striker toadjust it.
(2) Tighten the 2 bolts after the adjustment.
Torque: 11.5 N
m (120 kgf
cm, 8 ft
lbf)
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760WA±01
B67627
ClipNut
76±28±
EXTERIOR/INTERIOR TRIMBACK DOOR GARNISH SUB±ASSY
OUTSIDE(LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
BACK DOOR GARNISH SUB±ASSY OUTSIDE(LIFTBACK
MODELS)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 75±40)
2.REMOVE BACK DOOR SIDE GARNISH LH (See page 75±40)
3.REMOVE BACK DOOR SIDE GARNISH RH (See page 75±40)
4.REMOVE BACK DOOR SIDE GARNISH CLIP (See page 75±40)
5.REMOVE BACK DOOR TRIM BOARD ASSY (See page 75±40)
6.REMOVE BACK DOOR GARNISH SUB±ASSY OUTSIDE (See page 75±40)
(a) Remove the 5 nuts, clip and garnish.
7. INSTALL BACK DOOR GARNISH SUB±ASSY OUTSIDE
(a) Install the garnish with the 5 nuts and clip. Torque: 4.9 N
m (50 kgf
cm, 43 in.
lbf)
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760WB±01
B67627
ClipNut
±
EXTERIOR/INTERIOR TRIMBACK DOOR GARNISH SUB±ASSY
OUTSIDE(WAGON MODELS)76±29
AVENSIS REPAIR MANUAL (RM1018E)
BACK DOOR GARNISH SUB±ASSY OUTSIDE(WAGON
MODELS)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 75±45)
2.REMOVE BACK DOOR SIDE GARNISH LH (See page 75±45)
3.REMOVE BACK DOOR SIDE GARNISH RH (See page 75±45)
4.REMOVE BACK DOOR TRIM BOARD ASSY (See page 75±45)
5.REMOVE DOOR PULL HANDLE (See page 75±45)
6. REMOVE BACK DOOR GARNISH SUB±ASSY OUTSIDE
(a) Remove the 5 nuts, clip and back door garnish.
7. INSTALL BACK DOOR GARNISH SUB±ASSY OUTSIDE
(a) Install the garnish with the 5 nuts and clip.
Torque: 4.9 N
m (50 kgf
cm, 43 in.
lbf)
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760X5±01
B68948
Sedan ModelsLuggage Compartment Trim Hook No. 2Rope Hook Assy
Luggage Compartment Floor Carpet
Luggage Compartment Trim Inner LH
5.0 (51, 44 in.´lbf)
: Specified torqueN´m (kgf´cm, ft´lbf)
Rear Floor Finish Plate
Fuel Lid Lock Control Assy
Fuel Filler Opening Lid Lock Retainer
5.5 (56, 49 in.´lbf)
±
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
76±11
AVENSIS REPAIR MANUAL (RM1018E)
FUEL LID LOCK CONTROL ASSY
COMPONENTS
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B68947
Liftback ModelsFuel Lid Lock Control Assy
Fuel Filler Opening Lid Lock Retainer
Rear Floor Finish Plate
Rear Door Opening Trim Weatherstrip LH
Rear Door Scuff Plate LH Deck Trim Side Board LH
Rope Hook Assy
Rope Hook Assy
: Specified torqueN

m (kgf
cm, ft
lbf)
5.5 (56, 49 in.´lbf)
76±12
±
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
AVENSIS REPAIR MANUAL (RM1018E)
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B68946
Wagon ModelsFuel Lid Lock Control Assy
Fuel Filler Opening Lid Lock Retainer
Deck Trim Side Board LH Luggage Compartment
Trim Hook No. 2
Tonneau Cover Assy
Deck Board Sub±assy
Deck Floor Box Front
Deck Floor Box LHRear Floor Finish Plate
Deck Floor Box Rear
Rear Door Opening Trim Weatherstrip LH
Rear Door Scuff Plate LH
: Specified torqueN
m (kgf
cm, ft
lbf)
5.5 (56, 49 in.´lbf)
±
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
76±13
AVENSIS REPAIR MANUAL (RM1018E)
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