D30814
D30487
SST(s)
1ZZ±FE/3ZZ±FE Engine Type:
1AZ±FE/1AZ±FSE Engine Type:SST(s)
42±20
±
CLUTCH CLUTCH RELEASE CYLINDER ASSY (MTM)
AVENSIS REPAIR MANUAL (RM1018E)
13. INSTALL CLUTCH ACCUMULATOR ASSY (1CD±FTV ENGINE TYPE)
(a) Install the clutch accumulator assy with the 2 nuts and
bolt.
Torque: 12 N m (120 kgfcm, 9 ftlbf)
(b) Using SST(s), connect the 2 flexible hose tubes. SST 09023±00100
Torque: 15 N m (155 kgf cm, 11 ftlbf)
(c) Connect the wire harness clamp.
14. CONNECT CLUTCH RELEASE CYLINDER TO FLEXIBLE HOSE TUBE (EXCEPT 1CD±FTV ENGINE
TYPE)
(a) Using SST(s), connect the flexible hose tube. SST 09023±00100
Torque: 15 N m (155 kgf cm, 11 ftlbf)
15.INSTALL AIR TUBE NO.1 (1CD±FTV ENGINE TYPE) (See page 14±286)
16. INSTALL BATTERY (1CD±FTV ENGINE TYPE)
17. BLEED CLUTCH PIPE LINE
(a) Fill the brake reservoir tank with the brake fluid and bleed clutch syst\
em. Torque: 8.3 N m (85 kgf cm, 73 in. lbf)
18. CHECK CLUTCH FLUID LEAKAGE
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IG
SPEED
BKL SW
(D±seat)
BKL SW
(P seat)
WRN LAMP
BUZZERON
OFF
15km/h
0
BELT ON
BELT OFF
LVL1
LVL2 BELT ON
BELT OFF
ON
OFF OFF
30s
90s30s90s
±
INSTRUMENT PANEL/METER COMBINATION METER
71±5
AVENSIS REPAIR MANUAL (RM1018E)
7. INSPECT SEAT BELT WARNING LIGHT & BUZZER
(a) Check the operation.
(1) Turn the ignition switch to ON and check that the warning light comes on.\
(2) Fasten the outer belt to the inner belt and check that the warning light\
goes out.
(3) Disconnect the connector from the buckle switch and ground the terminal \
on the wire harness
side connector.
(4) Turn the ignition switch to ON and check that the warning light comes on.\
8. INSPECT LOW OIL PRESSURE WARNING LIGHT
(a) Inspect the circuit. (1) Disconnect the connector from the low oil pressure switch.
(2) Turn the ignition switch to ON.
(3) Ground the terminal of the wire harness side connector, then check the low oil pressure warninglight.
Low oil pressure warning light: Come on
9. INSPECT BRAKE WARNING LIGHT
(a) Inspect the parking brake warning light.
(1) Disconnect the connector from the parking brake switch and ground the terminal on the wire har-ness side connector.
(2) Turn the ignition switch to ON and check that the warning light comes on.\
(b) Inspect the brake fluid level warning light.
(1) Disconnect the connector from the brake fluid level warning switch and c\
onnect the terminalson the wire harness side connector.
(2) Turn the ignition switch to ON and check that the warning light comes on.\
10. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
(a) Inspect the continuity.
(1) Remove the reservoir tank cap and strainer.
(2) Disconnect the connector.
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8AVENSIS (EWD526E)
B HOW TO USE THIS MANUAL
The ground points circuit diagram shows the connections from all major p\
arts to the respective ground points. When
troubleshooting a faulty ground point, checking the system circuits which use a common \
ground may help you identify
the problem ground quickly. The relationship between ground points (
EA, IB and IC shown below) can also be
checked this way.
5
5
5
5
44 4
4
4
BA1 5 IB1
8 EA2
ID115
IC3 3
IA1
2
E 3
W–B W–B W–B
W–B
W–B
W–B
W–B
W–B
W–BW –B
W–B
W–BW –B
W–B
W–BW –BW –B
W–B
W–B W–B
W–B
W–B
W–B
W–B
W–BW –BW–B
W–B
BR
W–B
BR BR
W–B W–B
W–B
W–B
W–B
W–B
W–B
W–BW –B
W–B
W–B
W–B
W–B
W–BBR
W–B
BR
BR
BR
W–B (4A–GZE)
W–B
W–B I 2
I 2
B 5
I 5 I 5
I 5
B 5
B 5
B 5
I 5
I 5 I 3
I 3
E 3
E 3
E 3
E 2
E 4
E 5
E 4
E 5
E 6
E 4 E 4
B 4
EA
I 4
B 4
B 4
I 4 I 8
IB IC
4
4 3E
5
3E 6
3G
13
3F
3
3D
1
3B
7 W–B
W–B
W–B
W–B
W–B
W–B
W–B
W–B
W–BW–B
W–B
W–B
W–B
W–B
W–B I 6
I 6
I 2
3C 7
10 A A
A
A
A
A
Junction
Connector J 1
W–B
W–B
W–BW –B
BR
W–B
W–B
W–B
W–B
W–B
W–B
I GROUND POINT
FAN MAIN Relay
FAN MAIN Relay
A/C Relay No.2
A/C Relay No.3
Radiator Fan Motor
Headlight Cleaner Relay
Headlight LH
Headlight RH
Front Fog Light LH
Brake Fluid Level SW Front Fog Light RH
Front Turn Signal Light RH
Front Clearance Light RH
Front Turn Signal Light LH
Front Clearance Light LH
Door Lock Control SW
Door Courtesy SW RH
Door Lock Motor RH
Door Lock Control Relay
Blower Resistor
Idle–Up SW
A/C Amplifier
Radio and Player
HEATER Relay
Auto Antenna Motor A/C Control Assembly
Blower Motor
Blower SW
Parking Brake SW
Combination Meter
Combination SW
Cruise Control ECU
Remote Control Mirror SW
Turn Signal Flasher
Defogger SW
Unlock Warning SW
Power Window Master SW
Power Window Control
Relay
Door Courtesy SW LH
Door Lock Control SW
Door Lock Motor LH
Fuel Control SW
Woofer Speaker Amplifier
Combination Meter
Combination Meter
Fuel Sender
Cigarette Lighter
O/D Main SW
Clock
Combination SW
∗The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.
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38AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Engine Compartment
[LHD : 1AZ–FSE]
A5
F6
C6
A10
H2
H6
F11
F9
(*1)
(*2) *1:w/ HID
*2:w/o HID
F10
F2
E4
A6
A4
E5
F5
B1
H1
H5
E2
F7
F8
H9C2H10F16H7C1H8B3B2F13F12
H12A12A3C3A11H3F4H4H11A1A2E1A9F3F1
C5
(A/T)
(*1)
(*2)
(M/T)
A 1 A/C Ambient Temp. Sensor
A 2 A/C Condenser Fan Motor
A 3 A/C Pressure Sensor
A 4 ABS Speed Sensor Front LH
A 5 ABS Speed Sensor Front RH
A 6 Air Flow Meter
A 9 Airbag Sensor Front LH
A 10 Airbag Sensor Front RH
A 11 Alternator
A 12 Alternator
B 1 Back–Up Light SW
B 2 Brake Booster Pressure Sensor
B 3 Brake Fluid Level Warning SW
C 1 Camshaft Position Sensor
C 2 Camshaft Timing Oil Control Valve
C 3 Compressor Assembly
C 5 Counter Gear Speed Sensor
C 6 Crankshaft Position Sensor
E 1 ECT Solenoid
E 2 EFI Water Temp. Sensor
E 4 Electronic Driver Unit
E 5 Electronic Driver Unit
F 1 Front Clearance Light LH
F 2 Front Clearance Light RH
F 3 Front Fog Light LH F 4 Front Fog Light RH
F 5 Front Side Turn Signal Light LH
F 6 Front Side Turn Signal Light RH
F 7 Front Turn Signal Light LH
Headlight Control ECU LH
F 8 Front Turn Signal Light LH Headlight LH (Low)
F 9 Front Turn Signal Light RH Headlight Control ECU RH
F 10 Front Turn Signal Light RH Headlight RH (Low)
F 11 Front Washer Motor
F 12 Front Window Deicer
F 13 Front Wiper Motor
F 16 Fuel Pressure Sensor
H 1 Headlight Beam Level Control Actuator LH
H 2 Headlight Beam Level Control Actuator RH
H 3 Headlight Cleaner Control Relay
H 4 Headlight Cleaner Motor
H 5 Headlight LH (High)
H 6 Headlight RH (High)
H 7 Heated Oxygen Sensor (Bank 1 Sensor 1)
H 8 Heated Oxygen Sensor (Bank 1 Sensor 2)
H 9 Heated Oxygen Sensor (Bank 2 Sensor 1)
H 10 Heated Oxygen Sensor (Bank 2 Sensor 2)
H 11 Horn LH
H 12 Horn RH
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40AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Engine Compartment
[LHD : 1AZ
–FE]
A5
F6
C6
A10
H2
H6
F11
F9(*1)
(*2) *1:w/ HID
*2:w/o HID
F10
F2
F5
A6
A4
B1
H1
E2
H5
F7
F8
A8C2H10A7C1H8B3F13F12
H12A12A3C3A11H3F4H4H11A1A2E1A9F3F1
C5
(A/T)
(*1)
(*2)
(M/T)
A 1 A/C Ambient Temp. Sensor
A 2 A/C Condenser Fan Motor
A 3 A/C Pressure Sensor
A 4 ABS Speed Sensor Front LH
A 5 ABS Speed Sensor Front RH
A 6 Air Flow Meter
A 7 Air Fuel Ratio Sensor (Bank 1 Sensor 1)
A 8 Air Fuel Ratio Sensor (Bank 2 Sensor 1)
A 9 Airbag Sensor Front LH
A 10 Airbag Sensor Front RH
A 11 Alternator
A 12 Alternator
B 1 Back–Up Light SW
B 3 Brake Fluid Level Warning SW
C 1 Camshaft Position Sensor
C 2 Camshaft Timing Oil Control Valve
C 3 Compressor Assembly
C 5 Counter Gear Speed Sensor
C 6 Crankshaft Position Sensor
E 1 ECT Solenoid
E 2 EFI Water Temp. Sensor
F 1 Front Clearance Light LH
F 2 Front Clearance Light RH F 3 Front Fog Light LH
F 4 Front Fog Light RH
F 5 Front Side Turn Signal Light LH
F 6 Front Side Turn Signal Light RH
F 7 Front Turn Signal Light LH
Headlight Control ECU LH
F 8 Front Turn Signal Light LH Headlight LH (Low)
F 9 Front Turn Signal Light RH Headlight Control ECU RH
F 10 Front Turn Signal Light RH Headlight RH (Low)
F 11 Front Washer Motor
F 12 Front Window Deicer
F 13 Front Wiper Motor
H 1 Headlight Beam Level Control Actuator LH
H 2 Headlight Beam Level Control Actuator RH
H 3 Headlight Cleaner Control Relay
H 4 Headlight Cleaner Motor
H 5 Headlight LH (High)
H 6 Headlight RH (High)
H 8 Heated Oxygen Sensor (Bank 1 Sensor 2)
H 10 Heated Oxygen Sensor (Bank 2 Sensor 2)
H 11 Horn LH
H 12 Horn RH
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42AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Engine Compartment
[LHD : 1ZZ–FE, 3ZZ–FE]
A5
F6
A12
A10
H2
H6
F11
F9
(*1)
(*2) *1:w/ HID
*2:w/o HID
F10
F2
F5
A6
A4
E2
B1
H1
H5
F7
F8
C2C6C1A11H7B3F13F12
A1H12A3C3H3F4H4H11E1A9F3F1
(*1)
(*2)
A 1 A/C Ambient Temp. Sensor
A 3 A/C Pressure Sensor
A 4 ABS Speed Sensor Front LH
A 5 ABS Speed Sensor Front RH
A 6 Air Flow Meter
A 9 Airbag Sensor Front LH
A 10 Airbag Sensor Front RH
A 11 Alternator
A 12 Alternator
B 1 Back–Up Light SW
B 3 Brake Fluid Level Warning SW
C 1 Camshaft Position Sensor
C 2 Camshaft Timing Oil Control Valve
C 3 Compressor Assembly
C 6 Crankshaft Position Sensor
E 1 ECT Solenoid
E 2 EFI Water Temp. Sensor
F 1 Front Clearance Light LH
F 2 Front Clearance Light RH
F 3 Front Fog Light LH
F 4 Front Fog Light RH
F 5 Front Side Turn Signal Light LH
F 6 Front Side Turn Signal Light RH
F 7 Front Turn Signal Light LH
Headlight Control ECU LH
F 8 Front Turn Signal Light LH
Headlight LH (Low)
F 9 Front Turn Signal Light RH Headlight Control ECU RH
F 10 Front Turn Signal Light RH
Headlight RH (Low)
F 11 Front Washer Motor
F 12 Front Window Deicer
F 13 Front Wiper Motor
H 1 Headlight Beam Level Control Actuator LH
H 2 Headlight Beam Level Control Actuator RH
H 3 Headlight Cleaner Control Relay
H 4 Headlight Cleaner Motor
H 5 Headlight LH (High)
H 6 Headlight RH (High)
H 7 Heated Oxygen Sensor (Bank 1 Sensor 1)
H 11 Horn LH
H 12 Horn RH
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44AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Engine Compartment
[LHD : 1CD
–FTV]
E5
F6
A5
A10
E7
C6
E4
H2
H6
F11
F9(*1)
(*2) *1:w/ HID
*2:w/o HID
*3:Power Heater
(Hot Gas Type)
*4:Power Heater
(Electrical Type)
F10
F2
G2
A4
A6
F5
H1
H5
F7
F8
A12C1A11G1F18E3E2F16F17F15B3F13F12
H12C3A3A3
(*3) (*4)C4H3F4H4H11A1A2D1A9F3F1
B1
(*2) (*1)
F14
A 1 A/C Ambient Temp. Sensor
A 2 A/C Condenser Fan Motor
A 3 A/C Pressure Sensor
A 4 ABS Speed Sensor Front LH
A 5 ABS Speed Sensor Front RH
A 6 Air Flow Meter
A 9 Airbag Sensor Front LH
A 10 Airbag Sensor Front RH
A 11 Alternator
A 12 Alternator
B 1 Back–Up Light SW
B 3 Brake Fluid Level Warning SW
C 1 Camshaft Position Sensor
C 3 Compressor Assembly
C 4 Condenser Assembly
C 6 Crankshaft Position Sensor
D 1 Diesel Throttle Control Motor
E 2 EFI Water Temp. Sensor
E 3 EGR Valve Control Motor
E 4 Electronic Driver Unit
E 5 Electronic Driver Unit
E 7 Engine Oil Level Sensor
F 1 Front Clearance Light LH
F 2 Front Clearance Light RH
F 3 Front Fog Light LH
F 4 Front Fog Light RH F 5 Front Side Turn Signal Light LH
F 6 Front Side Turn Signal Light RH
F 7 Front Turn Signal Light LH
Headlight Control ECU LH
F 8 Front Turn Signal Light LH Headlight LH (Low)
F 9 Front Turn Signal Light RH Headlight Control ECU RH
F 10 Front Turn Signal Light RH Headlight RH (Low)
F 11 Front Washer Motor
F 12 Front Window Deicer
F 13 Front Wiper Motor
F 14 Fuel Filter Warning SW
F 15 Fuel Heater
F 16 Fuel Pressure Sensor
F 17 Fuel Pump
F 18 Fuel Temp. Sensor
G 1 Glow Plug
G 2 Glow Plug Relay
H 1 Headlight Beam Level Control Actuator LH
H 2 Headlight Beam Level Control Actuator RH
H 3 Headlight Cleaner Control Relay
H 4 Headlight Cleaner Motor
H 5 Headlight LH (High)
H 6 Headlight RH (High)
H 11 Horn LH
H 12 Horn RH
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58AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Engine Compartment
[RHD : 1AZ–FSE]
A5
F6
C6
A10
A11
H2
H6
F11
F9
(*1)
(*2) *1:w/ HID
*2:w/o HID
F10
F2
E4
A6
A4
E5
F5
B1
H1
E2
H5
F7
F8
F13B3C2B2H9F16H10C1H7H8
A1E6H12A12C3H3F4H4A2H11A3E1A9F3F1
C5
(A/T)
(*1)
(*2)
(M/T)
A 1 A/C Ambient Temp. Sensor
A 2 A/C Condenser Fan Motor
A 3 A/C Pressure Sensor
A 4 ABS Speed Sensor Front LH
A 5 ABS Speed Sensor Front RH
A 6 Air Flow Meter
A 9 Airbag Sensor Front LH
A 10 Airbag Sensor Front RH
A 11 Alternator
A 12 Alternator
B 1 Back–Up Light SW
B 2 Brake Booster Pressure Sensor
B 3 Brake Fluid Level Warning SW
C 1 Camshaft Position Sensor
C 2 Camshaft Timing Oil Control Valve
C 3 Compressor Assembly
C 5 Counter Gear Speed Sensor
C 6 Crankshaft Position Sensor
E 1 ECT Solenoid
E 2 EFI Water Temp. Sensor
E 4 Electronic Driver Unit
E 5 Electronic Driver Unit
E 6 Engine Hood Courtesy SW
F 1 Front Clearance Light LH
F 2 Front Clearance Light RH F 3 Front Fog Light LH
F 4 Front Fog Light RH
F 5 Front Side Turn Signal Light LH
F 6 Front Side Turn Signal Light RH
F 7 Front Turn Signal Light LH
Headlight Control ECU LH
F 8 Front Turn Signal Light LH Headlight LH (Low)
F 9 Front Turn Signal Light RH Headlight Control ECU RH
F 10 Front Turn Signal Light RH
Headlight RH (Low)
F 11 Front Washer Motor
F 13 Front Wiper Motor
F 16 Fuel Pressure Sensor
H 1 Headlight Beam Level Control Actuator LH
H 2 Headlight Beam Level Control Actuator RH
H 3 Headlight Cleaner Control Relay
H 4 Headlight Cleaner Motor
H 5 Headlight LH (High)
H 6 Headlight RH (High)
H 7 Heated Oxygen Sensor (Bank 1 Sensor 1)
H 8 Heated Oxygen Sensor (Bank 1 Sensor 2)
H 9 Heated Oxygen Sensor (Bank 2 Sensor 1)
H 10 Heated Oxygen Sensor (Bank 2 Sensor 2)
H 11 Horn LH
H 12 Horn RH
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