Page 1772 of 2234

B69067
Butyl Tape
B66981
B68929
B61431
75±10
±
ENGINE HOOD/DOORFRONT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
8.REMOVE FRONT DOOR SERVICE HOLE COVER
(a)Remove the service hole cover.
NOTICE:
Remove the tape remaining on the door side.
(b)Remove the lower frame seal.
9.REMOVE OUTER REAR VIEW MIRROR ASSY LH
(a)Disconnect the mirror connector.
(b)Remove the 3 screws and mirror.
NOTICE:
When the screws are removed, the mirror may fall and be-
come deformed.
10.REMOVE FRONT NO.1 SPEAKER ASSY (W/ SPEAKER)
(a)Using a drill of less than ù 4 mm (0.16 in.), drill out the 3 rivets heads and remove the speaker.
NOTICE:
Prizing the hole with a drill can lead to damage to the
rivet hole or breaking the drill.
Be careful with the cut rivet, because it is hot.
(b)Even if the flange is taken off, continue drilling and push out the remaining fragments using the drill.
(c)Using a vacuum cleaner, remove the drilled rivet and dust from the inside of the door.
11.REMOVE FRONT DOOR BELT MOULDING ASSY LH (See page 76±23)
12. REMOVE FRONT DOOR STIFFENER CUSHION NO.1
(a) Using a screwdriver, disengage the 2 claws and remove the cushion.
13. REMOVE FRONT DOOR SPACER LH
(a) Using a screwdriver, disengage the 2 claws and remove the spacer.
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Page 1778 of 2234

H02440Mandrel
RiveterWRONG
H02441
Riveter
Riveter
WRONG
WRONG
H02442
Riveter
WRONG
B68929
B69067
Butyl Tape
75±16
±
ENGINE HOOD/DOOR FRONT DOOR
AVENSIS REPAIR MANUAL (RM1018E)
NOTICE:
Do not operate the riveter an angle as this will damage
it bend the mandrel.
Do not tilt the riveter when removing the rivet as the
speaker will not be tightened firmly.
Install the rivet while attaching the speaker to ensure
that it is tightened firmly.
(b) Connect the speaker connector.
32. INSTALL OUTER REAR VIEW MIRROR ASSY LH
(a) Install the mirror with the 3 screws. Torque: 10 N m (102 kgf cm, 7 ftlbf)
(b) Connect the mirror connector.
33. INSTALL FRONT DOOR SERVICE HOLE COVER
(a) Apply butyl tape to the door as shown in the illustration.
(b) Install the service hole cover.
HINT:
When installing the service hole cover, pull out the links
and connectors through the service hole cover.
There should be no wrinkles or folds after attaching the
service hole cover.
After attaching the service hole cover, check the sealing
quality.
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Page 1856 of 2234

8AVENSIS (EWD526E)
B HOW TO USE THIS MANUAL
The ground points circuit diagram shows the connections from all major p\
arts to the respective ground points. When
troubleshooting a faulty ground point, checking the system circuits which use a common \
ground may help you identify
the problem ground quickly. The relationship between ground points (
EA, IB and IC shown below) can also be
checked this way.
5
5
5
5
44 4
4
4
BA1 5 IB1
8 EA2
ID115
IC3 3
IA1
2
E 3
W–B W–B W–B
W–B
W–B
W–B
W–B
W–B
W–BW –B
W–B
W–BW –B
W–B
W–BW –BW –B
W–B
W–B W–B
W–B
W–B
W–B
W–B
W–BW –BW–B
W–B
BR
W–B
BR BR
W–B W–B
W–B
W–B
W–B
W–B
W–B
W–BW –B
W–B
W–B
W–B
W–B
W–BBR
W–B
BR
BR
BR
W–B (4A–GZE)
W–B
W–B I 2
I 2
B 5
I 5 I 5
I 5
B 5
B 5
B 5
I 5
I 5 I 3
I 3
E 3
E 3
E 3
E 2
E 4
E 5
E 4
E 5
E 6
E 4 E 4
B 4
EA
I 4
B 4
B 4
I 4 I 8
IB IC
4
4 3E
5
3E 6
3G
13
3F
3
3D
1
3B
7 W–B
W–B
W–B
W–B
W–B
W–B
W–B
W–B
W–BW–B
W–B
W–B
W–B
W–B
W–B I 6
I 6
I 2
3C 7
10 A A
A
A
A
A
Junction
Connector J 1
W–B
W–B
W–BW –B
BR
W–B
W–B
W–B
W–B
W–B
W–B
I GROUND POINT
FAN MAIN Relay
FAN MAIN Relay
A/C Relay No.2
A/C Relay No.3
Radiator Fan Motor
Headlight Cleaner Relay
Headlight LH
Headlight RH
Front Fog Light LH
Brake Fluid Level SW Front Fog Light RH
Front Turn Signal Light RH
Front Clearance Light RH
Front Turn Signal Light LH
Front Clearance Light LH
Door Lock Control SW
Door Courtesy SW RH
Door Lock Motor RH
Door Lock Control Relay
Blower Resistor
Idle–Up SW
A/C Amplifier
Radio and Player
HEATER Relay
Auto Antenna Motor A/C Control Assembly
Blower Motor
Blower SW
Parking Brake SW
Combination Meter
Combination SW
Cruise Control ECU
Remote Control Mirror SW
Turn Signal Flasher
Defogger SW
Unlock Warning SW
Power Window Master SW
Power Window Control
Relay
Door Courtesy SW LH
Door Lock Control SW
Door Lock Motor LH
Fuel Control SW
Woofer Speaker Amplifier
Combination Meter
Combination Meter
Fuel Sender
Cigarette Lighter
O/D Main SW
Clock
Combination SW
∗The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.
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Page 1885 of 2234
![TOYOTA AVENSIS 2003 Service Repair Manual 50AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[LHD : S/D]
F24
D13
D17
F21
D7
D9
D18
D20
H20
D12
A33
H19
I15C17F22I16D15C18
D8D11A32C15D10F25F23C16
A 32 ABS Speed Sensor Re TOYOTA AVENSIS 2003 Service Repair Manual 50AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[LHD : S/D]
F24
D13
D17
F21
D7
D9
D18
D20
H20
D12
A33
H19
I15C17F22I16D15C18
D8D11A32C15D10F25F23C16
A 32 ABS Speed Sensor Re](/manual-img/14/57444/w960_57444-1884.png)
50AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[LHD : S/D]
F24
D13
D17
F21
D7
D9
D18
D20
H20
D12
A33
H19
I15C17F22I16D15C18
D8D11A32C15D10F25F23C16
A 32 ABS Speed Sensor Rear LH
A 33 ABS Speed Sensor Rear RH
C 15 Curtain Shield Airbag Sensor LH
C 16 Curtain Shield Airbag Sensor RH
C 17 Curtain Shield Airbag Squib LH
C 18 Curtain Shield Airbag Squib RH
D 7 Door Courtesy Light LH
D 8 Door Courtesy Light RH
D 9 Door Courtesy SW Front LH
D 10 Door Courtesy SW Front RH
D 11 Door Courtesy SW Rear LH
D 12 Door Courtesy SW Rear RH
D 13 Door Key Lock and Unlock SW (Driver
’s Side)
Door Lock Control Motor (Driver ’s Side)
Door Unlock Detection SW (Driver ’s Side)
D 15 Door Lock Control Motor (Front Passenger ’s Side)
D 17 Door Lock Control SW Power Window Master SW
D 18 Door Lock Motor Rear LH
D 20 Door Lock Motor Rear RH F 21 Front Door Speaker LH
F 22 Front Door Speaker RH
F 23 Fuel Lid Opener Motor
F 24 Fuel Lid Opener SW
F 25 Fuel Pump
Fuel Sender
H 19 Height Control Sensor (Rear)
H 20 High Mounted Stop Light
I 15 Inner Mirror
I 16 Interior Light
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Page 1886 of 2234
![TOYOTA AVENSIS 2003 Service Repair Manual 52AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[LHD : L/B]
F24
D17
D13
F21
D7
D9
D18
D12
A33
H20
D20
H19
B7
B8
I15C17I16F22D15C18D8
F25D11A32C15C16D10F23
A 32 ABS Speed Sen TOYOTA AVENSIS 2003 Service Repair Manual 52AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[LHD : L/B]
F24
D17
D13
F21
D7
D9
D18
D12
A33
H20
D20
H19
B7
B8
I15C17I16F22D15C18D8
F25D11A32C15C16D10F23
A 32 ABS Speed Sen](/manual-img/14/57444/w960_57444-1885.png)
52AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[LHD : L/B]
F24
D17
D13
F21
D7
D9
D18
D12
A33
H20
D20
H19
B7
B8
I15C17I16F22D15C18D8
F25D11A32C15C16D10F23
A 32 ABS Speed Sensor Rear LH
A 33 ABS Speed Sensor Rear RH
B 7 Back Door Courtesy SW
Back Door Lock Motor
B 8 Back Door Opener SW
C 15 Curtain Shield Airbag Sensor LH
C 16 Curtain Shield Airbag Sensor RH
C 17 Curtain Shield Airbag Squib LH
C 18 Curtain Shield Airbag Squib RH
D 7 Door Courtesy Light LH
D 8 Door Courtesy Light RH
D 9 Door Courtesy SW Front LH
D 10 Door Courtesy SW Front RH
D 11 Door Courtesy SW Rear LH
D 12 Door Courtesy SW Rear RH
D 13 Door Key Lock and Unlock SW (Driver ’s Side)
Door Lock Control Motor (Driver ’s Side)
Door Unlock Detection SW (Driver ’s Side) D 15 Door Lock Control Motor (Front Passenger
’s Side)
D 17 Door Lock Control SW
Power Window Master SW
D 18 Door Lock Motor Rear LH
D 20 Door Lock Motor Rear RH
F 21 Front Door Speaker LH
F 22 Front Door Speaker RH
F 23 Fuel Lid Opener Motor
F 24 Fuel Lid Opener SW
F 25 Fuel Pump Fuel Sender
H 19 Height Control Sensor (Rear)
H 20 High Mounted Stop Light
I 15 Inner Mirror
I 16 Interior Light
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Page 1887 of 2234
![TOYOTA AVENSIS 2003 Service Repair Manual 54AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[LHD : W/G]
D13
F21
F24
D17
D7
D9
D18
D20
D12
H20
H19
I15C17D8F22D15I16C18
D11A32C15C16F25D10A33B8B7F23
A 32 ABS Speed Sensor TOYOTA AVENSIS 2003 Service Repair Manual 54AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[LHD : W/G]
D13
F21
F24
D17
D7
D9
D18
D20
D12
H20
H19
I15C17D8F22D15I16C18
D11A32C15C16F25D10A33B8B7F23
A 32 ABS Speed Sensor](/manual-img/14/57444/w960_57444-1886.png)
54AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[LHD : W/G]
D13
F21
F24
D17
D7
D9
D18
D20
D12
H20
H19
I15C17D8F22D15I16C18
D11A32C15C16F25D10A33B8B7F23
A 32 ABS Speed Sensor Rear LH
A 33 ABS Speed Sensor Rear RH
B 7 Back Door Courtesy SW
Back Door Lock Motor
B 8 Back Door Opener SW
C 15 Curtain Shield Airbag Sensor LH
C 16 Curtain Shield Airbag Sensor RH
C 17 Curtain Shield Airbag Squib LH
C 18 Curtain Shield Airbag Squib RH
D 7 Door Courtesy Light LH
D 8 Door Courtesy Light RH
D 9 Door Courtesy SW Front LH
D 10 Door Courtesy SW Front RH
D 11 Door Courtesy SW Rear LH
D 12 Door Courtesy SW Rear RH
D 13 Door Key Lock and Unlock SW (Driver ’s Side)
Door Lock Control Motor (Driver ’s Side)
Door Unlock Detection SW (Driver ’s Side) D 15 Door Lock Control Motor (Front Passenger
’s Side)
D 17 Door Lock Control SW
Power Window Master SW
D 18 Door Lock Motor Rear LH
D 20 Door Lock Motor Rear RH
F 21 Front Door Speaker LH
F 22 Front Door Speaker RH
F 23 Fuel Lid Opener Motor
F 24 Fuel Lid Opener SW
F 25 Fuel Pump Fuel Sender
H 19 Height Control Sensor (Rear)
H 20 High Mounted Stop Light
I 15 Inner Mirror
I 16 Interior Light
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Page 1893 of 2234
![TOYOTA AVENSIS 2003 Service Repair Manual 70AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[RHD : S/D]
* 1:w/ Double Locking
* 2:w/o Double Locking
D15
D16
F21
D7
D9
D19
(*1)
(*2) (*1)
(*2)
D18
D20
D21
(*1)
(*2)
D12
TOYOTA AVENSIS 2003 Service Repair Manual 70AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[RHD : S/D]
* 1:w/ Double Locking
* 2:w/o Double Locking
D15
D16
F21
D7
D9
D19
(*1)
(*2) (*1)
(*2)
D18
D20
D21
(*1)
(*2)
D12](/manual-img/14/57444/w960_57444-1892.png)
70AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[RHD : S/D]
* 1:w/ Double Locking
* 2:w/o Double Locking
D15
D16
F21
D7
D9
D19
(*1)
(*2) (*1)
(*2)
D18
D20
D21
(*1)
(*2)
D12
H20
A33
H19
I15C17F22I16D17F24D14 (*1)D13(*2)C18
D8D11A32C15D10F25F23C16
A 32 ABS Speed Sensor Rear LH
A 33 ABS Speed Sensor Rear RH
C 15 Curtain Shield Airbag Sensor LH
C 16 Curtain Shield Airbag Sensor RH
C 17 Curtain Shield Airbag Squib LH
C 18 Curtain Shield Airbag Squib RH
D 7 Door Courtesy Light LH
D 8 Door Courtesy Light RH
D 9 Door Courtesy SW Front LH
D 10 Door Courtesy SW Front RH
D 11 Door Courtesy SW Rear LH
D 12 Door Courtesy SW Rear RH
D 13 Door Key Lock and Unlock SW (Driver
’s Side)
Door Lock Control Motor (Driver ’s Side)
Door Unlock Detection SW (Driver ’s Side)
D 14 Door Key Lock and Unlock SW (Driver ’s Side)
Door Lock Control Motor (Driver ’s Side)
Door Unlock Detection SW (Driver ’s Side)
Double Lock Motor (Driver ’s Side)
Double Lock Position SW (Driver ’s Side)
D 15 Door Lock Control Motor (Front Passenger ’s Side)
D 16 Door Lock Control Motor (Front Passenger ’s Side)
Door Unlock Detection SW (Front Passenger ’s Side)
Double Lock Motor (Front Passenger ’s Side)
Double Lock Position SW (Front Passenger ’s Side) D 17 Door Lock Control SW
Power Window Master SW
D 18 Door Lock Motor Rear LH
D 19 Door Lock Motor Rear LH Door Unlock Detection SW Rear LH
Double Lock Motor Rear LH
Double Lock Position SW Rear LH
D 20 Door Lock Motor Rear RH
D 21 Door Lock Motor Rear RH Door Unlock Detection SW Rear RH
Double Lock Motor Rear RH
Double Lock Position SW Rear RH
F 21 Front Door Speaker LH
F 22 Front Door Speaker RH
F 23 Fuel Lid Opener Motor
F 24 Fuel Lid Opener SW
F 25 Fuel Pump Fuel Sender
H 19 Height Control Sensor (Rear)
H 20 High Mounted Stop Light
I 15 Inner Mirror
I 16 Interior Light
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Page 1894 of 2234
![TOYOTA AVENSIS 2003 Service Repair Manual 72AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[RHD : L/B]
D16
F21
D7
D9
D19
D12
A33
H20
D21
H19
B7
B8
I15C17I16D17F24F22D14C18D8
F25D11A32C15C16D10F23
A 32 ABS Speed Senso TOYOTA AVENSIS 2003 Service Repair Manual 72AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[RHD : L/B]
D16
F21
D7
D9
D19
D12
A33
H20
D21
H19
B7
B8
I15C17I16D17F24F22D14C18D8
F25D11A32C15C16D10F23
A 32 ABS Speed Senso](/manual-img/14/57444/w960_57444-1893.png)
72AVENSIS (EWD526E)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[RHD : L/B]
D16
F21
D7
D9
D19
D12
A33
H20
D21
H19
B7
B8
I15C17I16D17F24F22D14C18D8
F25D11A32C15C16D10F23
A 32 ABS Speed Sensor Rear LH
A 33 ABS Speed Sensor Rear RH
B 7 Back Door Courtesy SW
Back Door Lock Motor
B 8 Back Door Opener SW
C 15 Curtain Shield Airbag Sensor LH
C 16 Curtain Shield Airbag Sensor RH
C 17 Curtain Shield Airbag Squib LH
C 18 Curtain Shield Airbag Squib RH
D 7 Door Courtesy Light LH
D 8 Door Courtesy Light RH
D 9 Door Courtesy SW Front LH
D 10 Door Courtesy SW Front RH
D 11 Door Courtesy SW Rear LH
D 12 Door Courtesy SW Rear RH
D 14 Door Key Lock and Unlock SW (Driver ’s Side)
Door Lock Control Motor (Driver ’s Side)
Door Unlock Detection SW (Driver ’s Side)
Double Lock Motor (Driver ’s Side)
Double Lock Position SW (Driver ’s Side)
D 16 Door Lock Control Motor (Front Passenger ’s Side)
Door Unlock Detection SW (Front Passenger ’s Side)
Double Lock Motor (Front Passenger ’s Side)
Double Lock Position SW (Front Passenger ’s Side) D 17 Door Lock Control SW
Power Window Master SW
D 19 Door Lock Motor Rear LH Door Unlock Detection SW Rear LH
Double Lock Motor Rear LH
Double Lock Position SW Rear LH
D 21 Door Lock Motor Rear RH Door Unlock Detection SW Rear RH
Double Lock Motor Rear RH
Double Lock Position SW Rear RH
F 21 Front Door Speaker LH
F 22 Front Door Speaker RH
F 23 Fuel Lid Opener Motor
F 24 Fuel Lid Opener SW
F 25 Fuel Pump Fuel Sender
H 19 Height Control Sensor (Rear)
H 20 High Mounted Stop Light
I 15 Inner Mirror
I 16 Interior Light
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