2003 SUBARU FORESTER check engine

9-12
In case of emergency
Engine overheating
Never attempt to remove the radiator cap until
the engine has been shut off and has fully
cooled down. When the engine is hot, the cool-
ant is under pressure. Removing the cap while
the engine is still hot could release a spray of
boiling hot coolant, which could burn you very
seriously.
If the engine overheats, safely pull off the road and
stopthevehicleinasafeplace. If steam is coming from the engine compartment
Turn the engine off and get everyone away from the
vehicle until it cools down. If no steam is coming from the engine compartment
1. Keep the engine running at idling speed.
2. Open the hood to ventilate the engine compart- ment. Confirm that the cooling fan is turning. If the fan is not
turning, immediately turn the engine off and contact
your authorized dealer for repair.
3. After the engine coolant temperature has dropped,
turn off the engine.
If the temperature gauge stays at the overheated
zone, turn the engine off.
4. After the engine has fully cooled down, check the
coolant level in the reserve tank.
If the coolant level is below the “LOW” mark, add cool-
ant up to the “FULL” mark.
5. If there is no coolant in the reserve tank, add cool-
ant to the reserve tank. Then remove the radiator cap
and fill the radiator with coolant.
If you remove the radiator cap from a hot radiator, first
wrap a thick cloth around the radiator cap, then turn
the cap counterclockwise slowly without pressing
down until it stops. Release the pressure from the ra-
diator. After the pressure has been fully released, re-
move the cap by pressing down and turning it.

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Maintenance and service
Maintenance schedule ................................ 11-3
Maintenance precautions ........................... 11-3 Before checking or servicing in the engine
compartment ................................................... 11-4
When you do checking or servicing in the
engine compartment while the engine is
running ............................................................. 11-5
Engine hood ................................................. 11-5
Engine compartment overview .................. 11-8
Engine oil ..................................................... 11-9 Checking the oil level ..................................... 11-9
Changing the oil and oil filter ........................ 11-10
Recommended grade and viscosity .............. 11-12
Recommended grade and viscosity under
severe driving conditions .............................. 11-14
Synthetic oil ..................................................... 11-14
Cooling system ............................................ 11-14 Cooling fan, hose and connections .............. 11-15
Engine coolant ................................................ 11-15
Air cleaner element ..................................... 11-19 Replacing the air cleaner element ................. 11-19
Spark plugs .................................................. 11-20 Recommended spark plugs ........................... 11-21
Drive belts .................................................... 11-21
Manual transmission oil .............................. 11-22 Checking the oil level ..................................... 11-22
Recommended grade and viscosity .............. 11-23
Automatic transmission fluid ..................... 11-24 Checking the fluid level .................................. 11-24 Recommended fluid ....................................... 11-25
Front differential gear oil (AT vehicles) ..... 11-26 Checking the oil level ..................................... 11-26
Recommended grade and viscosity ............. 11-26
Rear differential gear oil .............................. 11-27 Checking the gear oil level ............................ 11-27
Recommended grade and viscosity ............. 11-28
Power steering fluid ..................................... 11-29 Checking the fluid level .................................. 11-29
Recommended fluid ....................................... 11-30
Brake fluid .................................................... 11-30 Checking the fluid level .................................. 11-30
Recommended brake fluid ............................. 11-31
Clutch fluid (MT vehicles) ........................... 11-31 Checking the fluid level .................................. 11-31
Recommended clutch fluid ............................ 11-32
Brake booster ............................................... 11-32
Brake pedal ................................................... 11-33 Checking the brake pedal free play .............. 11-33
Checking the brake pedal reserve distance . 11-33
Clutch pedal (MT vehicles) .......................... 11-34 Checking the clutch function ........................ 11-34
Checking the clutch pedal free play ............. 11-34
Hill holder (MT vehicles — if equipped) ..... 11-35
Replacement of brake pad and lining ........ 11-35 Breaking-in of new brake pads and linings .. 11-36
Parking brake stroke ................................... 11-37
Tires and wheels .......................................... 11-37 Types of tires .................................................. 11-37

11 - 4
Maintenance and service
the materials in the vehicle may be hazardous if
improperly used or handled, for example, bat-
tery acid.
Your vehicle should only be serviced by per-
sons fully competent to do so. Serious person-
al injury may result to persons not experienced
in servicing vehicles. Always use the proper tools and make certain
that they are well maintained. Never get under the vehicle supported only
by a jack. Always use a safety stands to sup-
port the vehicle. Never keep the engine running in a poorly
ventilated area, such as a garage or other
closed areas. Do not smoke or allow open flames around
the fuel or battery. This will cause a fire. Because the fuel system is under pressure,
replacement of the fuel filter should be per-
formed only by your SUBARU dealer. Wear adequate eye protection to guard
against getting oil or fluids in your eyes. If
something does get in your eyes, thoroughly
wash them out with clean water. Do not tamper with the wiring of the SRS air-
bag system or seatbelt pretensioner system, or
attempt to take its connectors apart, as that may activate the system or it can render it inop-
erative. The wiring and connectors of these
systems are yellow for easy identification. NEV-
ER use a circuit tester for these wiring.
If your SRS airbag or seatbelt pretensioner
needs service, consult your nearest SUBARU
dealer.
Before checking or servicing in the en-
gine compartment
Always stop the engine and set the parking
brake firmly to prevent the vehicle from mov-
ing. Always let the engine cool down. Engine
parts become very hot when the engine is run-
ning and remain hot for some time after the en-
gine is stopped. Do not spill engine oil, engine coolant, brake
fluid or any other fluid on hot engine compo-
nents. This may cause a fire. Always remove the key from the ignition
switch. When the ignition switch is in the “ON”
position, the cooling fan may operate suddenly

11 - 5
Maintenance and service
–CONTINUED –
even when the engine is stopped.
When you do checking or servicing in
the engine compartment while the en-
gine is running
A running engine can be dangerous. Keep your
fingers, hands, clothing, hair and tools away
from the cooling fan, belts and any other mov-
ing engine parts. Removing rings, watches and
ties is advisable.
Engine hood
0
To open the hood:
1. Pull the hood release knob under the instrument
panel.
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Maintenance and service
–CONTINUED –
Engine oil Checking the oil level
Check the engine oil level at each fuel stop.
1. Park the vehicle on a level surface and stop the en-
gine.
2. Pull out the dipstick, wipe it clean, and insert it
again.
3. Be sure the dipstick is correctly inserted until it
stops with the graphic symbol “ ” on its top ap-
pearing as shown in the illustration. 1) Notch
2) Upper level
3) Lower level
4) Front of vehicle
4. Pull out the dipstick again and check the oil level on
it. If it is below the lower level, add oil to bring the level
up to the upper level.
Use only engine oil with the recommended
grade and viscosity. Be careful not to spill engine oil when adding
it. If oil touches the exhaust pipe, it may cause
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Maintenance and service
a bad smell, smoke, and/or a fire.
If you check the oil level just after stopping the engine,
wait a few minutes for the oil to drain back into the oil
pan before checking the level.
Just after driving or while the engine is warm, the en-
gine oil level reading may be in a range between the
upper level and the notch mark. This is caused by ther-
mal expansion of the engine oil.
To prevent overfilling the engine oil, do not add any
additional oil above the upper level when the engine is
cold. Changing the oil and oil filter
Change the oil and oil filter according to the mainte-
nance schedule in the “Warranty and Maintenance
Booklet”.
The engine oil and oil filter must be changed more fre-
quently than listed in the maintenance schedule when
driving on dusty roads, when short trips are frequently
made, when towing a trailer, or when driving in ex-
tremely cold whether.
1. Warm up the engine by letting the engine idle for
about 10 minutes to ease draining the engine oil.
2. Park the vehicle on a level surface and stop the en- gine.
3. Remove the oil filler cap.
4. Open the access cover by removing the six clips
and turning the access cover counterclockwise. The
drain plug and oil filter will be exposed.
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Maintenance and service
result in an oil leak.
11.Close the access cover by turning it clockwise and
reinstall the six clips in their original positions.
12.Pour engine oil through the filler neck.
Oil quantity (guideline):
4.2 US qt (4.0 liters, 3.5 Imp qt)
The oil quantity indicated above is only a guideline.
The necessary quantity of oil depends on the quantity
of oil that has been drained. The quantity of drained oil
differs slightly depending on the temperature of the oil
and the time the oil is left flowing out. After pouring oil
into the engine, therefore, you must use the dipstick to
confirm that the level is correct.
13.Start the engine and make sure that no oil leaks ap-
pear around the filter’s rubber seal.
14.Run the engine until it reaches the normal operat-
ing temperature. Then stop the engine and wait a few
minutes to allow the oil drain back. Check the oil level
again and if necessary, add more engine oil.
Recommended grade and viscosity
Oil grade:
API classification SL or SJ with the words “ENER-
GY CONSERVING” (if you cannot obtain the oil
with the SL or SJ grade, you may use SH or SG
grade oil.) or the new API certification mark (Star-
burst mark) displayed on the container.
API Service label
1) Indicates the oil quality by API designations
2) Indicates the SAE oil viscosity grade
3) Indicates that the oil has fuel saving capabilities
APISERVICESL
E
NERGYCONSERVING
SAE
5W µ30
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11 -1 5
Maintenance and service
–CONTINUED –
Cooling fan, hose and connections
Your vehicle employs an electric cooling fan which is
thermostatically controlled to operate when the engine
coolant reaches a specific temperature.
If the radiator cooling fan does not operate even when
the engine coolant temperature gauge exceeds the
normal operating range, the cooling fan circuit may be
defective. Check the fuse and replace it if necessary.
If the fuse is not blown, have the cooling system
checked by your SUBARU dealer.
If frequent addition of coolant is necessary, there may
be a leak in the engine cooling system. It is recom-
mended that the cooling system and connections be
checked for leaks, damage, or looseness.
Engine coolant
Checking the coolant level
1) “FULL” level mark
2) “LOW” level mark
Check the coolant level at each fuel stop.
1. Check the coolant level on the outside of the reser-
voir while the engine is cool.
2. If the level is close to or lower than the “LOW” level
mark, add coolant up to the “FULL” level mark. If the
reserve tank is empty, remove the radiator cap and re-
fill as required.
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