2003 SSANGYONG MUSSO warning

CONTROL UNITS AND SYSTEM 9U-7
After 1), the driver ’s or passenger ’s door should be
unlocked when it locked.
T1 : within 0.2±5 sec.
T2 : 5±0.5 sec.
9. Door ajar warning T1 : 0.3±0.1 sec.
T2 : 0.3±0.1 sec.V1 : 3 - 5km/h
10. IGN key reminder warning T1 : within 0.2 sec.
T2 : 5±0.5 sec.
T3 : 0.3±0.1 sec.
T4 : 0.3±0.1 sec.
T5 : 0.5±0.1 sec.

USAGE AND CAPACITY OF FUSES IN FUSE BOX 4-3
2. I/P FUSE BLOCK
1) POSITION OF RELAY AND FUSE 2) USAGE OF FUSE IN PASSENGER ROOM FUSE BOX
* 30 : BAT(+) Power Supply Through Ef1.
15A10A
10A15A10A
20A10A10A
10AST F110AIG1 F210AIG1 F3
ACC10AF4 B+30AF5
B+
(1) F6
F13
IG1
F20
15AF730AF1410AF21
F8F15F22
20AF915AF1610AF23
F10
B+
(2)
F17
F24
20AF1115AF1810A 15A
20AF1210AIG2 F19
30A
F25 F26
F27
85
87a3087
86
85
-3087
86
BE
L
85-
30
87
86
2) RELAY BOX
FRONT WIPERRELAY DEFOGGER
RELAY TURN SIGNAL
RELAY GSL : FUEL PUMP RELAYDSL : CIGAR LIGHTER, P/SOCKET RELAY A/T SHIFT LOCK
RELAY
8730
8685
8730
8685
8730
8685
8730
8685
A/T:PNP RELAY M/T:CLUTCH INTER LOCK RELAY SUNROOF
RELAY 'B' S/W
INTERLOCK RELAY POWER WINDER
RELAY 10A 10A10A10A30A15A15A10A20A20A20A20A30A15A15A10A 15A 10A10A10A10A10A10A10A15A30A
F1F2F3F4F5F6F7F8F9
F10 F11F12F14F15F16F17 F18 F19F20F21F22F23F24F25F26F27
Fuse No Capacity Usage
Starter Motor Relay Air BagABS/ABDOutside Mirror, AudioCigar Lighter, Power SocketStop LampHazard SwitchInteriorFuel Pump (Only GSL)TCCU/TOD, Power seatOVPR 1 (Only GSL)OVPR 4 (Only GSL)Heated GlassSun RoofRear Fog Lamp, Power ANT., ECSDLCFront Wiper & WasherRear Wiper & WasherTCCU/TCMBack Up Lamp, Turn Signal LampHead Lamp, Cluster OVPR 3 (Only GSL) Speed Sensor, Unit, Relay CoilNot UsedNot UsedNot Used
Power Supply
30 BAT(+)
ACC (15C) IGN2 (15A)
30 BAT (+)
IGN1 (15)
IGN1 (15)
SPARE
8730
8685
8730
8685
ECS
RELAY ABS WARNING
LAMP RELAY
8730
8685

4-4 USAGE AND CAPACITY OF FUSES IN FUSE BOXSDM Chime BellImmobilizer UnitSticsRekesEBCM
4 Pin 4 Pin 4 Pin4 Pin4 Pin4 Pin4 Pin 4 Pin 3 Pin3 Pin
82330-05000 84190-05100 84150-0130084150-0130084150-0130084150-0130084150-01300 84150-01300 84130-0500084130-05000
Part Name Part Number
Remarks
Resistor W/Diode (GSL) A/C Compressor Relaly (DSL)A/C RelayCooling Fan - 1 RelayCooling Fan - 2 RelayFront Fog Lamp Relay Head Lamp Relay (Low) Head Lamp Relay (Hi)Illumination RelayHorn Relay
3. POSITION OF RELAY, CONTROL UNIT AND PARTS NUMBER
1) ENGINE ROOM FUSE BLOCK
2) RELAY BOX ABOVE I.P FUSE BLOCK
5 Pin 5 Pin 3 Pin5 Pin5 Pin4 Pin4 Pin 4 Pin 4 Pin 4 Pin 4 Pin 4 Pin
84210-05001 84210-05001 84410-05100
66182253386618225338
84150-0130084150-01300 84150-01300 84150-01300 84150-0130084150-0130084190-05100
Part Name Part Number Remarks
Front Wiper Relay Defogger RelayTurn Signal Lamp RelayFuel Pump Relay (GSL)Cigar Lighter, P/socket Relay (DSL)A/T Shift lock Relay PNP Relay Sun Roof RelayA/T "B" Switch Interlock Relay Power Window Relay ECL RelayABS Warning Lamp Relay
3) CONTROL UNIT
Below The Audio
Beside The SDM
Behind the Wiper Switch Upper The Accelerator Upper The Stics
I/P Center Console Floor Panel
8690005800 8661005000869500580087110058008716105000
4891005000X
Part Name Part Number Remarks

8. ECM(E32, HFM) .......................................................................................................................... 5-64
1) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/ IMMOBILIZER) ........................................... 5-64
2) INJECTOR, OVPR, IGNITION COIL, FUEL PUMP CIRCUIT(W/O IMMOBILIZER) ........................................ 5-66
3) SENSOR (CKP, CMP, KNOCK, MAF), CCP SOLENOID, CAM SHAFT ACTUATOR CIRCUIT ....................... 5-68
4) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT, HEATED O 2), VSS, CIRCUIT (UNLEAD) ................. 5-70
5) THROTTLE MOTOR & SENSOR, SENSOR (IAT, ECT), CO POTENTIO METER, VSS CIRCUIT(LEAD) ..... 5-72
9. DLC CIRCUIT ................................................................................................................. ............. 5-74
10. TCM(GSL, BTRE) .............................................................................................................. ......... 5-76
1) POWER SUPPLY, GROUND, INDICATION LAMP CIRCUIT ............................................................................. 5- 76
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-78
11. TCM(DSL, BTRE) .............................................................................................................. ......... 5-80
1) POWER SUPPLY, GROUND, INDICATION LAMP, SENSOR (TR, ENGINE SPEED) CIRCUIT .................... 5-80
2) KICK DOWN SWITCH, SELECT LEVER POSITION SENSOR, TRANSMISSION CIRCUIT ........................ 5-82
12. KICK DOWN RELAY, 'B' SWITCH CIRCUIT (MB A/T) ........................................................... 5-84
13. TCCU-PART TIME .............................................................................................................. ........ 5-86
1) POWER SUPPLY, GROUND, INDICATION LAMP, PNP RELAY, CLUTCH SWITCH CIRCUIT ..................... 5-86
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-88
14. TCCU-FULL TIME .............................................................................................................. ........ 5-90
1) POWER SUPPLY, GROUND, INDICATION LAMP, NEUTRAL RELAY, CLUTCH CIRCUIT ............................ 5-90
2) 4WD SWITCH, T/C SPEED SENSOR, T/C MOTOR CIRCUIT ........................................................................ 5-92
15. TOD(TORQUE ON DEMAND)-E32,MSE .................................................................................. 5-94 1) POWER SUPPLY, GROUND, WARNING LAMP, 4WD SWITCH, T/C MOTOR CIRCUIT .............................. 5-94
2) T/C SPEED SENSOR, PNP RELAY, CLUTCH SWITCH, CAN CIRCUIT .......................................................... 5-96
16. ECS ......................................................................................................................... ..................... 5-98
1) POWER SUPPLY, GROUND, SENSOR(WHEEL'G, VERTICAL, LATERAL) CIRCUIT ................................... 5-98
2) ECS SWITCH, DAMPER CIRCUIT ...................................................................................................................... 5-100

2 ) GSL BTRE A/T ..................................................................................................................................................... 5-140
30. CLUSTER ............................................................................................................................... ... 5-142
1) SPEED METER, TACHO METER, TEMP GAUGE, FUEL GAUGE CIRCUIT ................................................ 5-142
2) WARNING LAMP(BA TTERY CHARGE, BRAKE, OIL PRESSURE, SEAT BELT, AIR BAG) CIRCUIT ....... 5-144
3) WARNING LAMP(ABS, EBD, TCS, 4WD, ECS), INDICATOR LAMP(4H, 4L, POWER)CIRCUIT ................. 5-146
4) WARNING LAMP(PREHEA T’G, DOOR OPEN), INDICATOR LAMP(ECONOMIC, DEFROSTER, WINTER,
T/SIGNAL, FOG, HIGH BEAM) CIRCUIT .............................................................................................. ..............5-148
5) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(BTRE A/T) ..................................................................... 5-150
6) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E23 MB A/T) .................................................................. 5-152
7) ILLUMINATION, PRND INDICATOR LAMP CIRCUIT(E32 MB A/T) .................................................................. 5-154
31. STICS ....................................................................................................................... .................. 5-156
1) POWER SUPPLY, GROUND, CHIME BELL, BUZZER, WARNING LAMP(PARK'G BRAKE, SEAT BELT)
CIRCUIT ...................................................................................................................................................................... 5-156
2) FRONT WIPER CIRCUIT ...................................................................................................................................... 5-158
3) LAMP(ROOM, MAP, LUGGAGE), DOOR SWITCH CIRCUIT ............................................................................ 5-160
4) CENTRAL DOOR LOCK CIRCUIT ....................................................................................................................... 5-162
5) DEFROSTER,DLC CIRCUIT ............................................................................................................................... ..5-164
6) POWER WINDOW CIRCUIT ............................................................................................................................... .5-166
32. REKES, AUTO-DIMMING ROOM MIRROR CIRCUIT ............................................................ 5-168
33. SUN ROOF CIRCUIT ............................................................................................................ .... 5-170
34. REAR WIPER CIRCUIT .......................................................................................................... .. 5-172
35. ELECTRIC OSRV MIRROR CIRCUIT ..................................................................................... 5-174
36. DIGITAL CLOCK, SEAT BELT TENSION REDUCER CIRCUIT ........................................... 5-176
37. HORN, CIGAR LIGHTER CIRCUIT ......................................................................................... 5-178
38. POWER SEAT CIRCUIT ........................................................................................................... 5-180

5-8 ELECTRICAL WIRING DIAGRAMS
1. STARTING & CHARGING SYSTEM
1) GSL E23 MB A/TC101 (21Pin, Colorless) C102 (2Pin, Colorless) C108 (2Pin, Black) C110 (6Pin, Black) C208B (15Pin, Black)
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C108
W/H GENERA- TOR C208B
W/H MAIN
C101
W/H MAIN C102
W/H MAIN C110
W/H MAIN
START LOCK
SWITCH (MB A/T) IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESS
Main - Engine Main - Engine Genertor - Engine Main - Engine MainMain - T/M
CONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (GSL)Behind The ABS Module (HFM) Upper The T/C (GSL)
12345 678910
11 12 13 14 15 16 17 18 19 20 211212
135 2 46
1
4 52
8
14
7
93
15
13
10
11 6
12
76
12
4
38 N
P IGNR
D
3910123 456
11 2
29 38
28
13 2021
39 434842
M
+-30 (BAT +)
: M/T (HFM E20, E23)
15 (IGN 1) 15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G105
G104
B B
G201
BST 3
4
OFF
"12"ICU
ACC
ONST BL
BY BY BY
BL
BG
BG 162
F22
10A
F24
10A
RG
W
RGLB 18 5
2 1 YW YW YW
C108
Generator
I.C Regulator D+
B+ 1
C101
Resister 15
C101
14
Ef7
40A
E
f2 80A
BW L LW
Ignition Switch
C102
1
Battery Start LockSwitch(MB A/T)
BY StarterMotor
1
30 87
8685
2
Clutch Switch
1 2
C110
4 C208B
PNP
Relay
8
C208B
2

5-10 ELECTRICAL WIRING DIAGRAMSMain - Engine Main - Engine Genertor - Engine Main - T/MMain - T/M Main
2) GSL BTRE A/T, GSL E32 MB A/T
C101 (21Pin, Colorless) C102 (2Pin, Colorless) C108 (2Pin, Black) C207 (16Pin, Black) C208 (16Pin, Black) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C108
W/H GENERA- TOR C208
W/H T/M
C101
W/H MAIN C102
W/H MAIN C207
W/H T/M
START LOCK
SWITCH (MB A/T) IGNITION
SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (GSL)Upper The T/C Upper The T/C Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 211212
1234 5678
9 101112
13 14 15 16
76
12
4
38 N
P IGNR
D
3910123 456
11 2
29 38
28
13 2021
39 434842PNP SWITCH
12
34
CLUTCH SWITCH
12
M
30 (BAT +) 15 (IGN 1)15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G201
G201
G105 B BST3
4
OFF
ACC
ONST BL
R M/T
162
F22
10A
F24
10A
RG
W
RG
+-
LB 18 5
2 1 YW YW YW
C108
Generator
I.C Regulator D+
B+ 1
C101
Resister 15
C101
14
E f7
40A
F110A
E
f2 80A
BW L LW
Ignition Switch
C102
1
C207
Battery
PNP Switch(BTRE A/T) Start Lock
Switch (MB A/T)
BG BL BY
BY
BY BY
StarterMotor BG BG
1 3
12
12
4
C101
A/T
M/T 20C101
13
C208
3
C207
3 C208
4
87
Clutch
Switch 85
Starter Motor
Relay
30 86
G104
1234 5678
9 101112
13 14 15 16

5-12 ELECTRICAL WIRING DIAGRAMS
3) DSL NA BTRE A/T, M/TMain - Engine Main - Engine Genertor - Engine Engine - MainMain - T/M Main
C101 (21Pin, Colorless) C102 (2Pin, Colorless) C107 (3Pin, Black) C109 (16Pin, Black) C207 (16Pin, Black) G201
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
a. CONNECTOR INFORMATION
C107
W/H GENERA- TOR C207
W/H T/M
C101
W/H MAIN C102
W/H MAIN C109
W/H ENGINE
IGNITION SWITCH
CLUSTER
CONNECTOR(NUMBER)CONNECTING. WIRING HARNESSCONNECTOR POSITION
Inside The Engine Room Fuse Block Inside The Engine Room Fuse Block Under The Air Cleaner Housing (DSL, N/Turbo)Under The Coolant Reservoir Tank Upper The T/C Right The I/P Fuse Block
12345 678910
11 12 13 14 15 16 17 18 19 20 2112123
1234 5678
9 101112
13 14 15 16
1234 5678
9 101112
13 14 15 16
123 456
11 2
29 38
28
13 2021
39 434842PNP SWITCH
12
34
CLUTCH
SWITCH
12
M
30 (BAT +) 15 (IGN 1)15A (IGN 2)
15C (ACC)
31 GND
Cluster (Charging
WarningLamp)
G201
G201
G105 B BST3
4
OFF
ACC
ONST BL
R M/T
A/T 162
F22
10A
F24
15A
RG RG
W
+-
LB 18 5 YW YW
C107
Generator
I.C Regulator L
B+ P 2
C109
10
C107
F(I)
1
C101
15
Ef7
40A
F110A
E
f2 80A
BW L LW
Ignition Switch
C102
1
C207
Battery
PNP Switch(BTRE A/T)
BG BL BY
BY
BY BY
B
B
Starter Motor
"29"
Cluster
(RPM)
BG BG
1 3
1 2
4
C101
A/T
M/T 20C101
13
C207
3 87
Clutch
Switch 85
Starter Motor
Relay
30 86
C107
RL RL
3
C109
9
G104