2003 SAAB 9-5 steering

199 Car care and technical information
Engine compartment, 4-cyl. engine
10
9
6
7
8
1
2
4
3
5
IB1773
Engine compartment, 4-cyl. engine 1 Engine-oil dipstick/filler cap
2 Reservoir, brake/clutch fluid
3 Fuse box
4 Expansion tank, coolant
5 Washer-fluid filler cap
6Battery
7 Dipstick, automatic transmission fluid
8 Turbo unit
9 Ignition discharge module
10 Reservoir, power-steering fluid
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200 Car care and technical informationEngine compartment, 6-cyl. (3.0t V6)
99
2
1
4
57
6
10
83
IB1774
Engine compartment, 6-cyl. (3.0t V6) 1 Engine-oil dipstick
2 Engine-oil filler cap
3 Reservoir, brake/clutch fluid
4 Fuse box
5 Expansion tank, coolant
6 Washer-fluid filler cap
7Battery
8 Dipstick, automatic transmission fluid
9 Ignition discharge module
10 Reservoir, power-steering fluid
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208 Car care and technical informationPower steering fluidCheck the level of the power steering fluid in
the reservoir regularly, in accordance with
the service program.
The wheels should point forward during the
check.
Clean around the cap before it is
unscrewed. Clean the dipstick. Screw in the
cap completely again before checking the
level.
The oil should lie between the MAX and MIN
marks when the oil temperature is about
70°F (+20°C). If the oil is colder the level can
be lower, and in higher temperatures the
level can be higher, both of which are
acceptable.
Top up with ”Power Steering Fluid
CHF 11S”.
Air filter
WARNING
Do not fill the power steering fluid to
above the MAX mark. Too much fluid can
result in leakage.
Power steering fluid on hot engine com-
ponents constitutes a fire risk.
WARNING
For Service and Repair, parts equivalent
to those used by Saab should be used.
Be aware that some non standard
replacement parts may put you in an
unsafe condition, even if they might fit.
IB501
Power steering fluid reservoir
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211 Car care and technical information
Drive belts The alternator is situated on the right-hand
side of the engine, adjacent to the bulkhead.
It is driven via a Poly-V-belt from the crank-
shaft pulley.
The Poly-V-belt also drives the water pump,
the A/C compressor and the steering servo
pump. The belt tension is critical and is adjusted
automatically by the belt tensioner.
See also page 57, ”Warning, charging”.
WARNING
 Keep hands and clothing well clear of
drive belts when engine is running.
 Always stop engine before inspecting
drive belts.
 The fan can start even when the
engine is switched off.NOTICESerious damage can be done to the car’s
electrical system if an alternator lead is
disconnected while the engine is running.
IB542
Routing of the Poly-V-belt:
4-cylinder engine
IB543
Routing of the Poly-V-belt:
3.0t V6
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232 Car care and technical informationWheels Alternative wheels and tiresIf you wish to fit other tires or wheels than
those supplied with the car, consult your
Saab dealer first as to the possibilities avail-
able.
Wheels/tires combinations that are not
approved by Saab can negatively affect the
car´s directional stability, steering and brak-
ing in both wet and dry conditions.
Do not assume that a wheel/tire combina-
tion will function properly just because it will
bolt on.
The wheels and tires have been carefully
matched to the characteristics of the car and
play a key role in its outstanding roadhold-
ing and handling.
To ensure that the speedometer is as accu-
rate as possible it should be reprogrammed
if wheels of a different dimension are fitted.
Contact an authorized Saab workshop.
Tire pressureTires need to be inflated to suit the load car-
ried and the maximum speed the car will be
driven (see the recommended tire pres-
sures page 268). Note that all values apply
to cold tires. For tires with an aspect ratio
less than /60, increase the tire pressure by
3 psi (20 kPa) for rough roads with potholes
to minimize the risk of rim damage.
Never reduce the pressure of a hot tire. If the
tires are hot when you check them, only
increase the pressure, if necessary.
Soft tires will cause faster wear than
over-pressurized tires. They also increase
fuel consumption.
If a valve is leaking, simply unscrew it and fit
a new one.
NOTICEAlways consult your Saab dealer before
changing the wheels and tires on your
Saab.
Wide wheels and tyres with sidewalls that
are too low can:
 be damaged in potholes etc.
 cause springs, shock absorbers and
wheel bearings and body mountings
can be overloaded.
 cause that the wheels can come into
contact with chassis and body compo-
nents.
 can affect the function of the Elec-
tronic Stability Program (ESP).
The speed and load limits for the tires
must not be exceeded; see page 233.
Wheels larger than 17” must not be fitted.
The maximum permissible offset is
49 mm.
WARNING
Check the tire pressure at least once a
month and before long journeys. Under-
inflation can result in:
 Punctures
 Separation of the tire and tread
 Damage to the sidewalls
 Damage to the rims on poor roads
 Poor handling characteristics
 Premature tire wear
 Increased fuel consumption.
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241 Car care and technical information
Flat spottingAll tires get hot, especially on long journeys
or when the car is driven hard. After the car
has been parked with hot tires and the tires
have cooled down, a flat spot can appear in
the tire, where it is in contact with the
ground. The same can occur if the car has
not been moved for a long time.
Flat spots can give rise to vibration that can
be felt through the steering wheel, similar to
that experienced when the wheels need bal-
ancing. Flat spots of this type disappear
once the tires get hot again, usually after
10–15 miles (20–25 km) of driving at cruis-
ing speed.
WARNING
Grit, salt and rust can clog the inner
threads if the car has been driven for sev-
eral years exclusively with alloy wheels.
If steel wheels are now fitted, the bolt hole
threads in the brake hubs should be
cleaned before the thinner steel wheels
are fitted. It may otherwise not be possi-
ble to achieve the required clamping force
despite tightening the bolts to the correct
torque.
IB539
Tightening sequence, wheel bolts
IB1800IB1800
Removing the wheel cover
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248 Car care and technical information4Inspect the undercoating and touch
up if necessary.
Pay particular atten-
tion to the fenders and wheel housings,
which are exposed to abrasion by flying
gravel, etc. If the composition has worn
or flaked off, the steel must be thor-
oughly cleaned and dried before a fresh
coat is applied. The cleaning is best
done with a scraper and a steel wire
brush, followed by washing with solvent.
Apply the new coating thinly, as other-
wise it may run off or fall off when dry.
For long tripsBefore setting off on a long journey, it is
advisable to have your car checked over by
your Saab dealer.
Obtain a few important items to take along
on your journey such as spare bulbs, wiper
blades, fuses, a Poly-V-belt and the like.
You can check some points yourself before-
hand:
 Make sure that the engine is in good con-
dition.
 Check that no oil or gasoline leaks out of
the engine or gearbox/transmission.
 Check the coolant and power steering
fluid levels. Check also for leaks.
 Inspect the Poly-V-belt and replace it if it
shows any signs of hard wear.
 Check the battery charge.
 Check the tires for tread pattern and air
pressure, including the compact spare
wheel.
 Check the brakes.
 Check all bulbs.
 Check for the presence of the tool kit and
the jack in the car.
Recovery and/or
recycling of automotive
materialsA typical car consists of metals (65–75 %),
plastics (10–15 %), rubber (5 %) and small
quantities of glass, wood, paper and tex-
tiles. The recycling of metals has been com-
monplace for a long time now.
To facilitate sorting of other materials for
recycling, plastic parts, for instance, have
been marked to identify the precise nature
of the plastic.
The quantity of materials in the car that can
be recycled or recovered depends on the
scrapping facilities in different countries. EU
legislation that comes into force in 2006 will
require a minimum of 85 % of the total
weight of materials to be recycled. How-
ever, every major car salvage yard in each
market will receive details from Saab of how
the highest percentage of materials can be
reclaimed.
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257 Specifications
Specifications General.............................. 258
Engine ............................... 260
Fuel.................................... 260
Engine oil .......................... 261
Engine variants ................ 262
Electrical system.............. 263
Drive belts......................... 263
Manual gearbox................ 264
Automatic transmission .. 264
Suspension....................... 265
Steering............................. 265
Brake system.................... 265
Wheels and tires .............. 267
Plates and labels .............. 269
IB603
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