2003 SAAB 9-5 alternator

57 Instruments and controls
Warning, charging
This light will come on together with if
the battery is discharging. If it comes on
while you are driving, stop the car as soon
as possible and switch off the engine.
Check the alternator drive belt (see page
211). If the belt has broken, the engine may
overheat (cooling system will not function
properly), the battery will not be charged,
the A/C compressor will not run and power
assistance for the steering will be lost.
Brake warning light
This light will come on together with if
there is insufficient brake fluid in the reser-
voir (see pages 207).
If the ABS warning light is on at the same
time, the ABS system may be inoperative
because of a fault (see ”Anti-lock brake
warning”, page 58).
Parking brake warning
light
This light will show when the parking brake
is on (see page 195).
If the car is driven with the parking brake still
on, will also come on and a chime will
sound.
The parking brake is mechanical and oper-
ates on the rear wheels.
WARNING
Never drive the car when these warning
lights are on. Danger of brake failure!
Have the brake system checked at once
by an authorized Saab dealer.
WARNING
Always apply the parking brake when
parking, see page 195.
Always apply the parking brake
before removing the ignition key.
Do not apply the parking brake while
the car is moving.
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59 Instruments and controls
CHECK message indicator
This light indicates that there is a message
in the Saab Information Display (SID). A
chime will also sound
(see page 69).
Central warning light
This light will come on and a chime will
sound if a fault has been detected in any
system that is critical to safety. Any of the
following can activate the central warning
light and alarm:
 Airbag system.
 Low oil pressure in engine.
 Parking brake is on (when car is moving).
 Brake fluid level low.
 Fault detected in ABS system.
 Electronic brake force distribution (distri-
bution of brake pressure between front
and rear wheels).
 Engine overheating.
 Alternator not charging properly.
Engine malfunction
(CHECK ENGINE)
This light indicates a malfunction in the
fuel-injection or ignition system. The car
may still be driven with care and with some-
what diminished performance (see page
155).
Indicator, fuel
This light comes on when there is less than
about 2.5 gallons (10 liters) of fuel left in the
tank.
WARNING
An illuminated ”Engine malfunction
(CHECK ENGINE)” indicator light indi-
cates an engine-related problem. While
your car may be able to be driven with the
”Engine malfunction (CHECK ENGINE)”
indicator light illuminated (Limp-home
mode), you are advised to have your car
serviced at an authorized Saab dealer as
soon as possible.
Continued driving without this problem
being corrected might cause serious
further damage to your car and create
unsafe driving conditions. The operator
should be prepared to take action if such
unsafe conditions arise (e.g.brake
smoothly, engage neutral, stop in a suita-
ble place, switch off the engine, etc.).
NOTICEThe car should be checked immediately
at an authorized Saab dealer to prevent
more serious faults from arising.NOTICEIf the car runs out of fuel, air can be drawn
in with the fuel, which, in turn, can cause
the catalytic converter to be damaged by
overheating.
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210 Car care and technical informationCharging/replacing the battery Connect the positive lead to the positive (+)
battery terminal (red), and the negative lead
to a good ground point, e.g. the lifting lug at
the front of the engine.
To remove the battery, always disconnect
the negative (black) lead first and reconnect
it last when fitting the new battery.
The battery size must comply with DIN
53735 MFI 230/2.16.

NOTICETo avert the danger of short-circuiting
between the positive (+) terminal on the
battery and the inlet manifold on the
engine, always disconnect the negative
(–) battery lead first and reconnect it last.
NOTICE Never reverse the polarity of the bat-
tery by connecting the leads to the
wrong terminals. The red, positive
lead connects to the positive (+) termi-
nal, and the black, negative lead to the
negative (–) terminal.
 Serious damage can be done to the
car’s electrical system if a battery or
alternator lead is disconnected while
the engine is running.
 The nut on the battery clamp should
be tightened to a torque of 10 Nm.
IB1781
Correct position for battery clamp
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211 Car care and technical information
Drive belts The alternator is situated on the right-hand
side of the engine, adjacent to the bulkhead.
It is driven via a Poly-V-belt from the crank-
shaft pulley.
The Poly-V-belt also drives the water pump,
the A/C compressor and the steering servo
pump. The belt tension is critical and is adjusted
automatically by the belt tensioner.
See also page 57, ”Warning, charging”.
WARNING
 Keep hands and clothing well clear of
drive belts when engine is running.
 Always stop engine before inspecting
drive belts.
 The fan can start even when the
engine is switched off.NOTICESerious damage can be done to the car’s
electrical system if an alternator lead is
disconnected while the engine is running.
IB542
Routing of the Poly-V-belt:
4-cylinder engine
IB543
Routing of the Poly-V-belt:
3.0t V6
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263 Specifications
Electrical system Drive beltsVoltage __________________________ 12 V
Battery capacity ___________________ 70 Ah
Starter motor ______________________ 1.4 kW
Alternator rating
4-cylinder _______________________ 140 A/14 V
3,0t V6 _________________________ 130 A/14 V
Firing order:
4-cylinder _______________________ 1–3–4–2
3.0t V6 _________________________ 1–2–3–4–5–6
Spark plugs:
2.3t ___________________________ NGK
BCPR 6ES-11
Electrode gap ____________________ 0.0414 in (1.05 mm)
2.3 Turbo Aero ___________________ NGK
PFR 6H-10
Electrode gap ____________________ 0.0374 in (0.95 mm)
3.0t V6 _________________________ NGK
BKR 7ES-11
Electrode gap ___________________ 0.0414 in (1.05 mm)Engine variants Outside length
4-cylinder, poly-V-belt ________________ 102.84 in
(2612 mm)
3.0t V6, poly-V-belt __________________ 79.53 in
(2020 mm)
Drive belt, 4-cylinder Drive belt, 3.0t V6
IB542
IB543
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273 Index
IndexAA/C system, fault diagnosis
________ 242
A/C system, maintenance _________ 242
ABS brakes
____________________ 172
ACC
__________________________ 77
ACC functions
___________________ 80
ACC, automatic climate control
______ 77
ACC, calibration
_________________ 85
ACC, condensation _______________ 86
ACC, programming _______________ 83
ACC, useful tips
_________________ 85
Adjusting the steering wheel
_______ 124
Adjustment, seats
________________ 12
Afterheater, V6-engine cars
________ 87
Air conditioning (A/C), fault diagnosis
and maintenance
______________ 242
Air distribution, ACC ______________ 82
Airbag
_________________________ 33
Alarm __________________________ 48
Alarm functions
__________________ 51
Alarm signals
_______________ 48
, 51
Alternator
_____________________ 211
Alternator drive belt
_________ 211
, 263
Alternator rating
________________ 263
Anticorrosion treatment
___________ 246
Antidazzle rear-view mirror
________ 129
Ashtrays
______________________ 135
Audio System
___________________ 89
Audio System, quick guide
_________ 91Autochecking of lights on starting
____62
Automatic climate control (ACC) _____77
Automatic transmission,
technical data
_________________264
Aviod theft, tip
__________________195
BBattery
________________________209
Battery charging/replacing
________210
Battery, boost starting
____________191
Belt guide
______________________17
Boost starting using jump leads
____191
Booster cushion
_________________31
Brake and clutch fluid
____________207
Brake-fluid reservoir
_____________207
Brakes, technical data ____________265
Bulbs, changing
_________________214
Bulbs, table of
__________________225
CCD changer
____________________101
CD player
______________________99
CHECK messages
_______________69
CHECKING
_____________________69
Calibration, ACC
_________________85
Cancelling the programmed settings
__83
Car alarm
______________________48
Car care
______________________197
Cargo net, 9-5 Wagon
____________146
Carpeting, care of
_______________243
Cassette player
__________________96Catalytic converter,
important considerations
________ 156
Central locking
__________________ 42
Change language in SID
__________ 70
Change of address notification
____ 256
Changing a wheel
______________ 237
Changing bulbs
________________ 214
Changing the wheels round
_______ 233
Changing wiper blades
__________ 212
Chassis number
_______________ 269
Chassis number, key to
__________ 270
Child safety
____________________ 23
Child safety locks, rear doors
______ 45
Child seat, integral
_______________ 31
Cleaning, engine bay ____________ 245
Clock
______________________ 69
, 70
Color code, body
_______________ 269
Color code, trim ________________ 269
Compact spare wheel
___________ 236
Compass
_____________________ 130
Condensation, ACC
______________ 86
Coolant
______________________ 206
Courtesy Headlight Feature
_______ 72
Cruise control
_________________ 171
Cup holder
____________________ 138
DDICE/TWICE
__________________ 227
Dampers
_____________________ 265
Date code, tires
________________ 235
Dim-dipped beam _______________ 71
Direction indicators ______________ 73
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274 IndexDoor handles
____________________ 42
Door mirrors ___________________ 125
Doors, locks & luggage compartment
_41
Drive belt
______________________ 263
Drive belt, alternator
_____________ 211
Drive belts, length
_______________ 263
Driver’s seat, programmable
________ 14
Driving at night
_________________ 186
Driving in hot weather
____________ 181
Driving with a load
_______________ 187
EESP
__________________________ 176
Electric heating seat
______________ 15
Electric heating, front seats
_________ 15
Electric windows
________________ 131
Electrical system, technical data
____ 263
Electrically heated rear seat
________ 15
Electronic Stability Program, ESP
___ 176
Electronic starting interlock
_________ 43
Emergency operation of sunroof
____ 133
Emission control systems
_________ 201
Engine bay, 3.0t V6
______________ 200
Engine bay, 4-cyl
_______________ 199
Engine bay, cleaning _____________ 245
Engine number
_________________ 269
Engine oil, grade ________________ 261
Engine, description _________ 202
, 203
Engine, technical data
____________ 260
Engine, temperature gauge
________ 63
Engine-oil level, checking
_________ 203
Expansion tank, coolant
__________ 206
FFault codes, Audio System
________109
Flat spot, tire
___________________241
Fluid level, automatic transmission
__205
Folding the rear seat, 9-5 Sedan
____139
Folding the rear seat, 9-5 Wagon ___142
Frequently asked questions on airbag
39
Front fog lights
__________________74
Frost warning
___________________66
Fuel
__________________________158
Fuel consumption
________________65
Fuel filler door
__________________150
Fuel gauge
_____________________63
Fuel grade _____________________260
Fuse box under hood
____________230
Fuse panel
____________________226
Fuses
________________________226
GGarage door opener
_____________126
Gearbox number
________________269
Gearbox oil, checking
____________205
Gearbox, technical data, __________264
Glove compartment
______________136
HHandbrake
_____________________195
Hazard warning lights
_____________74
Head restraint
___________________16
Headlight flasher _________________71Headlights
_____________________ 71
Holidaying abroad
______________ 248
Hood
________________________ 198
Horn _________________________ 124
IIgnition switch
_________________ 152
Immobilizer
____________________ 43
Indicator and warning lights
________ 56
Indicator lights
__________________ 56
Instrument illumination
___________ 73
Instruments and controls __________ 55
Integral child seat
_______________ 31
Interior equipment ______________ 123
Interior lighting
_________________ 134
Interior rearview mirror
__________ 125
JJack
_________________________ 239
KKey
__________________________ 42
Key to chassis number
__________ 270
Key, remove
__________________ 152
LLATCH (child safety)
_____________ 24
Labels
_________________________ 8
Leather upholstery, care of
_______ 243
Light horn
_____________________ 71
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