2003 SAAB 9-3 engine

228 Car care5Cars with Bi-Xenon lights:
Bi-Xenon lights with automatic headlight
levelling system must first do a refer-
ence run before aiming: Start the engine
and let the headlights do a reference
run. Turn off the engine but leave the low
beam on.
Cars with halogen lights:
Turn on the low beam headlights.
Both variants:
Place a piece of cardboard or equivalent
(although not directly on the lens) in front
of the headlight not being aimed. This
should allow the beam cut-off of the
headlight being aimed to be seen on the
flat surface.6 Turn the two vertical aiming screws
simultaneously in the same direction
indicated on the headllight until the hori-
zontal cut-off of the headlight is aligned
with the horizontal line on the wall.
7 If an optical headlight aimer device is
used follow point 1 and 2 and center the
lens of the optical headlight aimer
device at the intersection of the two markers on the headlight lens.
Then follow the instructions in the optical
headlight aimer instruction manual and
point 1, 2, 5, and 6 in this instruction.
NOTICEDo not cover a headlight directly on the
lens to improve beam cut-off when aim-
ing. Covering a headlight may cause
excessive heat build-up that may cause
damage to the headlight.Correctly adjusted low beam Horizontal line on wall or other flat surface
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230 Maintenance and owner assistanceMaintenance scheduleThe Maintenance Schedule prescribes a
service program to the purchaser/operator
of a Saab that is reasonable and necessary
to ensure the proper emission control sys-
tems function, safety and reliability of the
Saab automobile in normal use. Additional
maintenance is recommended for specific
components when the car is operated under
certain severe conditions. Proper mainte-
nance is always a good practice!
Authorized Saab dealers are equipped and
trained to meet your Saab’s service needs.
They regularly receive up-to-date Saab ser-
vice manuals and parts and technical ser-
vice bulletins from Saab and are able,
through their franchise agreement, to attend
Saab service schools, obtain Saab special
tools and technical assistance and pur-
chase original equipment service and
replacement parts.
Today’s complex automobiles should only
be entrusted to the most knowledgeable
service professionals. A Saab dealer is your
best choice.
SERVICE INTERVALSThe maintenance schedule begins with an
Inspection Service at 30 days. A time for
service message will illuminate on the Saab
Instrument Display (SID) when the car is
due for regular maintenance. There are twi
different messages that will appear:
TIME FOR INTERMEDIATE SERVICE
indicates that an oil/filter change is required
along with several inspections. This mes-
sage is set by the engine management
system which calculates service intervals
based on several factors including driving
habits, ambient temperature, number of
cold starts, mileage driven and elapsed time
since the last service. Based on this algo-
rithm, this message may appear at mileage
as low a 8,000 or as high as 15,000 miles.
If mileage accumulation does not occur, the
message will be set, and maintenance
required at a maximum of 2 years.
TIME FOR MAJOR SERVICE will be set
when additional maintenance is necessary,
such as air filter or spark plug replacement.
This message will appear at 30,000 mile
intervals. When either message is dis-
played, contact your Saab Dealer for a ser-
vice appointment.
Failure to perform scheduled maintenance
in a timely manner may result in serious
damage to key components or systems.
.NOTICEThe Check-up will be done by your Saab
dealer at no charge and should be done
as close as possible to the scheduled 30
days.
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231 Maintenance and owner assistance
Engine oil and filter changesChanging the engine oil and filter is required
at every service point. Use only a Saab
approved long-life oil filter and engine oils
meeting the SAE viscosity ratings and API
service classifications stated in the “Techni-
cal data” section of this Owner’s Manual.
The use of extra additives in the oil is not
necessary and is not recommended, and
may be harmful to turbochargers.
More frequent oil changes are recom-
mended if your vehicle is operated under
any of the following conditions:
 Most trips are less than 5–10 miles (8–
16 km). This is particularly important
when outside temperatures are below
freezing.
 Most trips include extensive idling
(frequent stop-and-go traffic).
 Most trips are through dusty areas (such
as construction zones).
 If the vehicle is used for delivery service,
police, taxi or other commercial applica-
tions.
If your driving habits match this description,
have the engine oil and filter changed in-
between normal services at 5,000 mile
(8,000 km) intervals. These conditions
cause the engine oil to break down faster.
The Warranties and Service Record Book-
let has provisions to record extra oil
changes.
Service record retentionIt is the owner’s responsibility to retain ser-
vice records. If possible, you should keep
copies of all shop work orders for all service
and repairs, whenever performed. As indi-
cated in the new car and emission control
system warranties, it is important to docu-
ment that all necessary maintenance has
been done.
HOW THE SERVICE RECORD IS ORGA-
NIZED
The service record is comprised of a main-
tenance log and a separate log sheet for list-
ing any additional service and repairs.
There are five coupons at the front of the
section, three of which are for documenting
extra engine oil and filter changes, one for
extra automatic transmission fluid services
necessary for severe service conditions,
one for brake fluid changes and one for
coolant flushes. These are followed by log
sheets for all normal scheduled mainte-
nance in the order it is to be performed,
beginning with the “First Service”.HOW TO USE THE SERVICE RECORD
COUPONS
When the car is brought to a Saab dealer for
scheduled maintenance, present the War-
ranties & Service Record Booklet to the ser-
vice manager. When the technician has
completed the service, the technician will
sign the maintenance record. The person
responsible for quality assurance at the
dealership will also sign and stamp the
record with the dealer identification stamp.
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235 Technical data
General particulars _____ 236
Engine _______________ 238
Engine oil _____________ 238
Fuel__________________ 240
Engines ______________ 240
Electrical system_______ 240
Drive belt _____________ 240
Manual transmission ___ 241
Automatic transmission _ 241
Suspension ___________ 242
Steering ______________ 242
Brake system__________ 242
Wheels and tires _______ 243
Plates and labels _______ 246
Technical data
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238 Technical dataEngine Engine oilType: Four cylinders,
double overhead
camshafts,
16 valves, two
balancer shafts,
dual-mass flywheel
Cylinder bore_______________________ 3.386'' (86 mm)
Stroke ____________________________ 3.386'' (86 mm)
Swept volume ______________________ 122 cu.in. (1.998 l)
Idling speed________________________ 670 rpm
Antifreeze _________________________ Saab-approved
antifreeze
Coolant capacity ____________________ 7.5 qts. (7.1 l)
Oil grade
:
We recommend the use of Saab or Mobile oils, available from
you Saab dealer, for regular oil changes.
These oils are specially developed from high-quality compo-
nents to meet the demands of extended service intervals (max.
18,000 miles (30,000 km) or 2 years). Saab and Mobil oils are
tested and approved in accordance with the GM standard for
long-life oils. Such gasoline engine oils are given the designa-
tion GM-LL-A 025. The requirements are the same for diesel
oils, though these are given the designation GM-LL-B 025.
To ensure optimum engine performance, with regard to lu-
brication, the ability to dissolve residues and the neutrali-
sation of combustion products in the oil, for a service
interval of 18,000 miles (30,000 km) or a maximum of
2 years, the engine oil used must fulfil GM-LL-A 025 (gaso-
line engines) or GM-LL-B 025 (diesel engines).
Only oil of the above grades may be used.
Oils of the above grades contain the additives required for
the engine to function well. We advise against the use of
further additives.
The gasoline engine oil is unique in that not only does it fulfil the
stringent requirements demanded by API and ACEA standards
but also meets ACEA requirements for fuel-saving properties.
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239 Technical data
Other grade classifications:API and ACEA designations can also be found on the packag-
ing alongside the GM designations GM-LL-A 025 and
GM-LL-B 025. Oil for gasoline engines classified in accordance
with API standards (American Petroleum Institute) can include
SH (since 1993), SJ (since 1996) and SL (from 2001) classes.
SL class oils fulfil the most stringent requirements. These grade
classes are most often combined with the corresponding class-
es for diesel engines. The class designations for diesel engines
begin with the letter "C" (Commercial). For example, a grade
combination suitable for both types of engine could be API SJ/
CF or SL/CF.
Under ACEA nomenclature, oils are divided into Class A for
petrol engines and Class B for diesel engines. There is a further
class for heavy diesel engines. Each class is divided into
three or four (diesel) grades where grades 2 and 3 (diesel: 4)
normally encompass products comprising semi and fully-
synthetic components.
In the same way as in the API system, gasoline and diesel en-
gine specifications are combined for products that can be used
in both types of engine. For example, a grade designation could
be ACEA A2/B2 or ACEA A3/B3-B4.
Viscosity:

The viscosity of oil is classified according to the SAE standard
(SAE: Society of Automobile Engineers). Nowadays, multigrade
oils are always used in cars. The properties of these oils facili-
tate starting the car in cold weather but mean that the oil is also
sufficiently viscous to coat all moving parts under all operating
conditions.
Multigrade oils are graded with two viscosities, e.g. 0W-30,
where the 0W meets certain viscosity requirements at –22°F (–
30°C), while the 30 fulfils requirements at a temperature of
212°F (100°C).
The approved gasoline engine oil, GM-LL-A 025, has a vis-
cosity of SAE 0W-30.
Oil capacity, including filter (oil change) __ 6.3 qts. (6.0 l)
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240 Technical dataFuel
EnginesElectrical system
Drive belt

Fuel tank capacity ___________________ 16.3 U.S. gal. (62 l)
For optimum performance
Saab recommends:
2.0t (175 hp) ______________________ Unleaded 90 AON
2.0 Turbo (210 hp) _________________ Unleaded 93 AON2.0t EcopowerRating, EEC at 5500 rpm ____________ 175 hp (129 kW)
Maximum torque, EEC at 2500 rpm ____ 195 ft.lb. (265 Nm)
Compression ratio__________________ 9.5:12.0 Turbo EcopowerRating, EEC at 5500 rpm ____________ 210 hp (147 kW)
Maximum torque, EEC at 2500 rpm ____ 221 ft.lb. (300 Nm)
Compression ratio__________________ 9.5:1Voltage ___________________________ 12 V
Battery capacity ____________________ 60 or 70 Ah
Starter motor_______________________ 1.8 kW
Alternator rating: ____________________ 140 A/14 V
Firing order ________________________ 1-3-4-2
Spark plugs________________________ NGK PFR6T-10G
Electrode gap ______________________ 0.9–1.0 mm
Outside length______________________ 40.472'' (1028 mm)
Drive belt
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244 Technical dataRecommended tire/engine combinationsRF = Reinforcement (tire with reinforced sidewalls)
2.0t 2.0 Turbo
Summer tires
215/60 R15 94 H x –
215/55 R16 93 H x –
215/50 R17 91 W or
225/45 R17 91 Wxx
225/45 R18 91 W x x
Winter (snow) tires
195/65 R15 91 Q x –
195/65 R15 95 Q RF x –
205/55 R16 91 Q x x
215/55 R16 93 Q x x
205/50 R17 93 Q RF x x
Wheel sizes
6.5 x 15" – –
6.5 x 16" x x
7 x 17" x x
7.5 x 18" (accessory) x x
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