EC-448
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FUEL PUMP CIRCUIT
3. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M17, B1
Fuse block (J/B) connector M1
15A fuse
Harness for open or short between fuel pump relay and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
4. CHECK CONDENSER CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect condenser harness connector.
3. Check harness continuity between fuel pump relay terminal 3 and condenser terminal 1, condenser termi-
nal 2 and ground.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors B22, B128 (RHD models)
Harness for open or short between fuel pump relay and condenser
Harness for open or short between condenser and ground
>> Repair open circuit or short to ground or short to power in harness connectors.
6. CHECK CONDENSER
Refer to EC-450, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace condenser.
7. CHECK FUEL PUMP POWER SUPPLY AND GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect “fuel level sensor unit and fuel pump” harness con-
nector.
2. Check harness continuity between fuel pump relay terminal 3
and “fuel level sensor unit and fuel pump” terminal 5, “fuel level
sensor unit and fuel pump” terminal 3 and ground.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.Continuity should exist.
Continuity should exist.PBIB0506E
FUEL PUMP CIRCUIT
EC-449
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8. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors B22, B128 (RHD models)
Harness for open or short between fuel pump relay and “fuel level sensor unit and fuel pump”
Harness for open or short between “fuel level sensor unit and fuel pump” and ground
>> Repair open circuit or short to ground or short to power in harness connectors.
9. CHECK FUEL PUMP RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between fuel pump relay terminal 2 and ECM terminal 114.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 11.
NG >> GO TO 10.
10. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors B1, M17 (LHD models)
Harness connectors B2, M18 (RHD models)
Harness for open or short between fuel pump relay and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
11 . CHECK FUEL PUMP RELAY
Refer to EC-450, "
Component Inspection" .
OK or NG
OK >> GO TO 12.
NG >> Replace fuel pump relay.
12. CHECK FUEL PUMP
Refer to EC-450, "
Component Inspection" .
OK or NG
OK >> GO TO 13.
NG >> Replace fuel pump.
13. CHECK INTERMITTENT INCIDENT
Refer to EC-123, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END Continuity should exist.
EC-450
[QR (WITH EURO-OBD)]
FUEL PUMP CIRCUIT
Component InspectionEBS010VL
FUEL PUMP RELAY
Check continuity between terminals 3 and 5 under the following con-
ditions.
FUEL PUMP
1. Disconnect “fuel level sensor unit and fuel pump” harness connector.
2. Check resistance between “fuel level sensor unit and fuel pump”
terminals 3 and 5.
CONDENSER
1. Turn ignition switch OFF
2. Disconnect condenser harness connector.
3. Check resistance between condenser terminal 1 and 2.
Removal and InstallationEBS010VM
FUEL PUMP
Refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
Conditions Continuity
12V direct current supply between terminals
1 and 2Ye s
No current supply No
PBIB0098E
Resistance: Approximately 0.2 - 5.0Ω [at 25°C
(77°F)]
PBIB0658E
Resistance: Above 1MΩ [at 25°C (77°F)]
MBIB0031E
ELECTRICAL LOAD SIGNAL
EC-467
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11 . CHECK REAR WINDOW DEFOGGER FUNCTION
1. Start engine.
2. Turn ON the rear window defogger switch.
3. Check the rear windshield. Is the rear windshield heated up?
Ye s o r N o
Ye s > > G O T O 1 2 .
No >> Refer to GW-17, "
REAR WINDOW DEFOGGER" .
12. CHECK REAR WINDOW DEFOGGER INPUT SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect rear window defogger relay.
4. Check harness continuity between rear window defogger relay 3 (without door mirror defogger), 5 (with
door mirror defogger) and ECM terminal 93.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 16.
NG >> GO TO 13.
13. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors B1, M17
Harness for open and short between rear window defogger relay and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
14. CHECK HEATER FAN CONTROL FUNCTION
1. Start engine.
2. Turn ON the fan control switch.
3. Check the blower fan motor. Does the blower fan motor activate?
Ye s o r N o
Ye s > > G O T O 1 5 .
No >> Refer to AT C - 3 4 , "
TROUBLE DIAGNOSIS" or MTC-3, "TROUBLE DIAGNOSIS" .
15. CHECK HEATER FAN SIGNAL CIRCUIT FOR OPEN OR SHORT
1. Stop engine.
2. Disconnect ECM harness connector.
3. Disconnect A/C AUTO AMP. harness connector.
4. Check harness continuity between A/C AUTO AMP. terminal 19 and ECM terminal 96.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 16.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.Continuity should exist.
Continuity should exist.
EC-496
[QR (WITHOUT EURO-OBD)]
ENGINE CONTROL SYSTEM
System ChartEBS010WO
*1: This sensor is not used to control the engine system under normal conditions.
*2: This input signal is sent to the ECM through CAN communication line.
*3: This output signal is sent from the ECM through CAN communication line.
*4: With ESP models.
*5: Without ESP models.
Multiport Fuel Injection (MFI) SystemEBS010WP
INPUT/OUTPUT SIGNAL CHART
*1: This sensor is not used to control the engine system under normal conditions.
*2: This signal is sent to the ECM through CAN communication line.Input (Sensor) ECM Function Output (Actuator)
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS)
Mass air flow sensor
Engine coolant temperature sensor
Heated oxygen sensor 1
Throttle position sensor
Accelerator pedal position sensor
Park/neutral position (PNP) switch
Intake air temperature sensor
Power steering pressure sensor
Ignition switch
Battery voltage
Knock sensor
Refrigerant pressure sensor
Stop lamp switch
Heated oxygen sensor 2*1
TCM (Transmission control module)*2
ESP/TCS/ABS control unit*2 *4
ABS actuator and electric unit
(control unit)*2 *5
Air conditioner switch
Wheel sensor*2
Electrical load signalFuel injection & mixture ratio control Fuel injector
Electronic ignition system Power transistor
Fuel pump control Fuel pump relay
On board diagnostic system
MI (On the instrument panel)*
3
Heated oxygen sensor 1 heater control Heated oxygen sensor 1 heater
Heated oxygen sensor 2 heater control Heated oxygen sensor 2 heater
EVAP canister purge flow controlEVAP canister purge volume control
solenoid valve
Air conditioning cut control Air conditioner relay
Cooling fan control Cooling fan relay
Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
3 and piston position
Fuel injection & mixture
ratio controlFuel injector Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Heated oxygen sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Knock sensor Engine knocking condition
Battery
Battery voltage*
3
Power steering pressure sensor Power steering operation
Heated oxygen sensor 2*
1Density of oxygen in exhaust gas
Wheel sensor*
2Vehicle speed
Air conditioner switch Air conditioner operation
ENGINE CONTROL SYSTEM
EC-499
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Electronic Ignition (EI) SystemEBS010WQ
INPUT/OUTPUT SIGNAL CHART
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The ignition timing is controlled by the ECM to maintain the best air-
fuel ratio for every running condition of the engine. The ignition tim-
ing data is stored in the ECM. This data forms the map shown.
The ECM receives information such as the injection pulse width and
camshaft position sensor signal. Computing this information, ignition
signals are transmitted to the power transistor.
e.g., N: 1,800 rpm, Tp: 1.50 msec
A °BTDC
During the following conditions, the ignition timing is revised by the
ECM according to the other data stored in the ECM.
At starting
During warm-up
At idle
At low battery voltage
During acceleration
The knock sensor retard system is designed only for emergencies. The basic ignition timing is programmed
within the anti-knocking zone, if recommended fuel is used under dry conditions. The retard system does not
operate under normal driving conditions. If engine knocking occurs, the knock sensor monitors the condition.
The signal is transmitted to the ECM. The ECM retards the ignition timing to eliminate the knocking condition.
Air Conditioning Cut ControlEBS010WR
INPUT/OUTPUT SIGNAL CHART
*1: This signal is sent to the ECM through CAN communication line.
*2: ECM determines the start signal status by the signals of engine speed and battery voltage.Sensor Input Signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Engine speed*
2 and piston position
Ignition timing
controlPower transistor Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Knock sensor Engine knocking
Park/neutral position (PNP) switch Gear position
Battery
Battery voltage*
2
Wheel sensor*1Vehicle speed
SEF742M
Sensor Input Signal to ECM ECM function Actuator
Air conditioner switch Air conditioner ON signal
Air conditioner
cut controlAir conditioner relay Throttle position sensor Throttle valve opening angle
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed*
2
Engine coolant temperature sensor Engine coolant temperature
Battery
Battery voltage*
2
Refrigerant pressure sensor Refrigerant pressure
Power steering pressure sensor Power steering operation
Wheel sensor*
1Vehicle speed
EC-524
[QR (WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
Fail-safe ChartEBS010X6
When the DTC listed bellow is detected, the ECM enters fail-safe mode and the MI lights up.
Priority Detected items (DTC)
1
U1000 U1001 CAN communication line
P0102 P0103 Mass air flow sensor
P0117 P0118 Engine coolant temperature sensor
P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
P0327 P0328 Knock sensor
P0335 Crankshaft position sensor (POS)
P0340 Camshaft position sensor (PHASE)
P0500 Vehicle speed sensor
P0605 ECM
P1229 Sensor power supply
P1610-P1615 NATS
P1706 Park/Neutral position (PNP) switch
P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
2
P0132 P0134 Heated oxygen sensor 1
P0550 Power steering pressure sensor
P1065 ECM power supply
P1122 Electric throttle control function
P1124 P1126 Throttle control motor relay
P1128 Throttle control motor
P1211 TCS control unit
P1212 TCS communication line
P1720 Vehicle speed sensor
P1805 Brake switch
3
P0011 Intake valve timing control
P1121 Electric throttle control actuator
P1217 Engine over temperature (OVERHEAT)
DTC No. Detected items Engine operating condition in fail-safe mode
P0102
P0103Mass air flow sensor circuit Engine speed will not rise more than 2,400 rpm due to the fuel cut.
P0117
P0118Engine coolant tempera-
ture sensor circuitEngine coolant temperature will be determined by ECM based on the time after turning
ignition switch ON or START.
CONSULT-II displays the engine coolant temperature decided by ECM.
ConditionEngine coolant temperature decided
(CONSULT-II display)
Just as ignition switch is turned ON or START 40°C (104°F)
More than approx. 4 minutes after ignition ON
or START80°C (176°F)
Except as shown above40 - 80°C (104 - 176°F)
(Depends on the time)
When the fail-safe system for engine coolant temperature sensor is activated, the cooling
fan operates while engine is running.
P0122
P0123
P0221
P0222
P2135Throttle position sensor The ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor.
TROUBLE DIAGNOSIS
EC-525
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When there is an open circuit on MI circuit, the ECM can not warn the driver by lighting up MI when there is
trouble on engine control system. Therefore, when Electrical controlled throttle and part of the ECM related
diagnoses are continuously detected as NG for 5-trips, ECM warns the driver that engine control system has
trouble and MI circuit is open by means of operating fail-safe function.
The fail-safe function also operates when above diagnoses except MI circuit are detected and demands the
driver to repair the trouble.
P1121 Electric throttle control
actuator(When electric throttle control actuator does not function properly due to the return spring
malfunction:)
ECM controls the electric throttle actuator by regulating the throttle opening around the
idle position. The engine speed will not rise more than 2,000 rpm.
(When throttle valve opening angle in fail-safe mode is not in specified range:)
ECM controls the electric throttle control actuator by regulating the throttle opening to 20
degrees or less.
(ECM detect the throttle valve is stuck open:)
While the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the
engine stalls.
The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or
more.
P1122 Electric throttle control
functionECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1124
P1126Throttle control motor relay ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1128 Throttle control motor ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P1229 Sensor power supply ECM stops the electric throttle control actuator control, throttle valve is maintained at a
fixed opening (approx. 5 degrees) by the return spring.
P2122
P2123
P2127
P2128
P2138Accelerator pedal position
sensorThe ECM controls the electric throttle control actuator in regulating the throttle opening in
order for the idle position to be within +10 degrees.
The ECM regulates the opening speed of the throttle valve to be slower than the normal
condition.
So, the acceleration will be poor. DTC No. Detected items Engine operating condition in fail-safe mode
Engine operating condition in fail-safe mode Engine speed will not rise more than 2,500 rpm due to the fuel cut