PERIODIC MAINTENANCE
MA-15
C
D
E
F
G
H
I
J
K
MA
B
MA
NOTE:
(1) Inspect once per year.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS
(Annual Mileage >30,000 Km/year)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances
C — Towing a trailer or caravan
D — Extensive idling
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — Frequent off road use or driving in water
K —Sustained high speed driving
L — For models without Euro-OBD system
Differential gear oil (For level & leaks or
replace)IIRIIRMA-40
Steering gear & linkage, axle & suspension
parts, propeller shaft, front drive shafts &
exhaust systemIIMA-43, MA-44
, MA-40
, MA-
45 , MA-37
Wheel alignment (If necessary, rotate & bal-
ance wheels)IIIFSU-6, MA-41
Brake pads, rotors & other brake compo-
nentsIIIIIIMA-43, MA-43
, MA-43
Foot brake, parking brake & clutch (For free
play, stroke & operation)IIIIIIBR-6, CL-5
Ventilation air filterRRRRRRATC-130
Body corrosionSee
NOTE (1)MA-45
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers (miles)
or months, whichever comes first.km x 1,000
(Miles x
1,000)
Months20
(12)40
(24)60
(36)80
(48)100
(60)120
(72)
MA-16
PERIODIC MAINTENANCE
Maintenance operation: Check = Check and correct or replace as necessary.
Driving conditionMaintenance itemMainte-
nance
opera-
tionMaintenance intervalRefer-
ence
page
A
...........Air cleaner filterPetrol models ReplaceEvery 30,000 km
(18,000 miles) MA-23
Diesel models ReplaceEvery 30,000 km
(18,000 miles) MA-32
ABCD
........Engine oil &
engine oil filter Petrol models ReplaceEvery 7,500 km (4,500
miles) MA-23
,
MA-25
Diesel models ReplaceEvery 10,000 km (6,000
miles) MA-33,
MA-33
A...E.......Fuel filter Diesel models Check &
drain
waterEvery 10,000 km (6,000
miles) FL-17
ReplaceEvery 30,000 km
(18,000 miles) MA-31
.....F......Brake fluidPetrol models ReplaceEvery 30,000 km
(18,000 miles) MA-42Diesel models ReplaceEvery 30,000 km
(18,000 miles) MA-42
..C
....H
....Differential gear
oilPetrol models ReplaceEvery 30,000 km
(18,000 miles) MA-40Diesel models ReplaceEvery 30,000 km
(18,000 miles) MA-40
..C....H....Automatic tran-
saxle fluidPetrol models ReplaceEvery 60,000 km
(36,000 miles) MA-39
......GH....Steering gear &
linkage, axle &
suspension
parts, propeller
shaft, front drive
shafts & exhaust
systemPetrol models InspectEvery 30,000 km
(18,000 miles) MA-43
,
MA-44
,
MA-40
,
MA-45
,
MA-37
Diesel models InspectEvery 30,000 km
(18,000 miles) MA-43
,
MA-44
,
MA-40
,
MA-45
,
MA-37
A.C...GHI...Brake pads,
rotors & other
brake compo-
nentsPetrol models InspectEvery 15,000 km (9,000
miles) MA-43
,
MA-43
,
MA-43
Diesel models InspectEvery 10,000 km (6,000
miles) MA-43
,
MA-43
,
MA-43
A...........Ventilation air fil-
terPetrol models ReplaceEvery 15,000 km (9,000
miles) ATC-130
Diesel models ReplaceEvery 10,000 km (6,000
miles) ATC-130
CHASSIS AND BODY MAINTENANCE
MA-43
C
D
E
F
G
H
I
J
K
MA
B
MA
Checking Disc BrakeELS000BM
ROTOR
Check condition, wear, and damage.
CALIPER
Check for leakage.
PA D
Check for wear or damage.
Checking Steering Gear and LinkageELS000BO
STEERING GEAR
Check gear housing and boots for looseness, damage and
grease leakage.
Check connection with steering column for looseness.
STEERING LINKAGE
Check ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.
Applied Front Rear
Brake model AD31VD AD9VA
Standard thickness 28.0 mm (1.102 in) 16.0 mm (0.630 in)
Maximum runout 0.04 mm (0.0016 in) 0.07 mm (0.0028 in)
Minimum thickness (Wear limit) 26.0 mm (1.024 in) 14.0 mm (0.551 in)
SMA922A
Brake model AD31VD AD9VA
Standard thickness 11 mm (0.43 in) 8.5 mm (0.335 in)
Minimum thickness
(Wear Limit)2.0 mm (0.079 in) 2.0 mm (0.079 in)
BRA0010D
SLIA0014E