ON-VEHICLE SERVICE
AT-407
[ALL]
D
E
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MA
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AT
11. Blow air into the oil hole as shown in the figure and remove
servo release accumulator piston from transaxle case.
CAUTION:
Strong flow of air will push the accumulator piston out
along with a splash of oil. Cover the area with paper tow-
els and blow air little by little to avoid this.
Wrap the removed accumulator piston in a paper towel.
12. Remove O-ring from servo release accumulator piston.
13. Blow air into the oil hole shown in the figure and remove N-D
accumulator piston and return spring from transaxle case.
CAUTION:
Strong flow of air will push the accumulator piston out
along with a splash of oil. Cover the area with paper tow-
els and blow air little by little to avoid this.
Wrap the removed accumulator piston in a paper towel.
14. Remove O-ring from N-D accumulator piston.
15. Remove lip seals from oil groove for band servo.
INSTALLATION
Note the following, and install in the reverse order of removal.
Set manual shaft in Neutral position, then align manual
plate with groove in manual valve.
After installing control valve assembly to transmission
case, make sure that selector lever can be moved to all
positions.
After completing installation, check for leakage, and fluid
level. Refer to AT- 1 6 , "
Checking A/T Fluid".
CAUTION:
Do not reuse O-ring and lip seal.
Do not reuse oil pan gasket and oil pan fixing bolt.
SAT019DA
SAT020D
SAT497H
MA-4
DESCRIPTION
DESCRIPTIONPFP:00000
Pre-delivery Inspection ItemsELS000Y5
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
Install vehicle protection kit
Fit all accessories ordered (if applicable) (e.g. towbar, audio, navigation, air conditioner, styling kit)
UNDER HOOD — engine off
Check coolant level and cooling system for leaks
Charge battery and check terminals for condition
Check drive belts tension (diesel only)
Check fuel filter for water or dust (diesel only) and fuel system for leaks
Check engine oil level and for oil leaks
Check brake and clutch fluid levels and fluid lines for leaks
Check and top up washer reservoirs
Check power steering fluid level and fluid lines for leaks (if applicable)
Check air conditioning system for gas leaks (if applicable)
ON INSIDE AND OUTSIDE
Install transit fuse if removed for vehicle storage
Check instruments, gauges, lamps, horn and accessories for operation
Check wipers and washers for operation and adjustment
Check interior and door mirrors and sun visors for operation
Set radio code and set clock
Check parking brake adjustment
Check clutch pedal adjustment
Check steering lock operation
Check seat adjusters and seat belts for operation
Check all windows for operation and alignment
Check mouldings, trim and fittings for fit and alignment
Check weatherstrips for fit and adhesion
Check hood, trunk lid, door panels and fuel lid for fit and alignment
Check latches, keys, remote key, door locks and remote trunk lid and fuel lid release for operation
Check wheel nut torques
Check tyre pressure (incl. spare tyre)
Check tool kit and jack for operation
Check automatic transmission/transaxle starter inhibitor (if applicable)
Check sunroof for operation and alignment (if applicable)
UNDER BODY
Check manual transmission/transaxle, differential and transfer box for oil level and oil leaks
Tighten bolts and nuts steering linkage and gear box, axle/suspension parts, propeller and exhaust system
Check brake and clutch lines, and oil/fluid reservoirs for leaks
Remove front suspension spacer blocks (if applicable)
Check body mounting torque (if applicable)
IDX-2
ALPHABETICAL INDEX
Numerics
4WD - Wiring diagram ....................................... TF-21
4WD control unit inspection table ...................... TF-28
A
A/C air flow ......................................... ATC-32
, MTC-5
A/C component layout ..................................... ATC-23
A/C compressor clutch removal and installation ...........
ATC-146
A/C compressor precaution ............................. ATC-10
A/C compressor special service tool ................ ATC-14
A/C diagnostic work flow (auto A/C) ................ ATC-34
A/C HFC134a (R134a) system precaution ........ ATC-4
A/C HFC134a (R134a) system service procedure .......
ATC-141
A/C HFC134a (R134a) system service tools ... ATC-15
A/C HFC134a system service equipment precaution ...
ATC-10
A/C lubricant (R134a) ...................................... ATC-24
A/C operational check ......................... ATC-65, MTC-7
A/C performance test diagnoses ..................... ATC-98
A/C reray .......................................................... ATC-94
A/C self-diagnoses (auto A/C) ......................... ATC-57
A/C system description (auto A/C) ................... ATC-27
A/C trouble diagnoses (auto A/C) ....... ATC-34, MTC-3
A/C, A - Wiring diagram ................................... ATC-39
A/T fluid checking .................................. AT-16, MA-38
A/T fluid replacement ............................. AT-17, MA-39
A/T fluid temperature sensor ........................... AT-111
A/T IND - Wiring diagram .................................... DI-51
A/T indicator ........................................................ DI-51
A/T shift lock system ........................................ AT-398
A/T shift lock system - Wiring diagram ............ AT-399
A/T trouble diagnoses .......................... AT-57, AT-251
A/T Wiring diagram AT - 1ST ........................... AT-127
A/T Wiring diagram AT - 2ND .......................... AT-132
A/T Wiring diagram AT - 3RD .......................... AT-137
A/T Wiring diagram AT - 4TH .......................... AT-143
A/T Wiring diagram AT - BA/FTS ..................... AT-376
A/T Wiring diagram AT - CAN .............. AT-98, AT-330
A/T Wiring diagram AT - ENG SS ...... AT-121, AT-383
A/T Wiring diagram AT - FTS .......................... AT-108
A/T Wiring diagram AT - LPSV .......... AT-156, AT-389
A/T Wiring diagram AT - MAIN ........................ AT-395
A/T Wiring diagram AT - OVRCSV .... AT-180, AT-364
A/T Wiring diagram AT - PNP/SW ................... AT-102
A/T Wiring diagram AT - SSV/A ......... AT-163, AT-352
A/T Wiring diagram AT - SSV/B ......... AT-169, AT-358
A/T Wiring diagram AT - TCV ............ AT-150, AT-370
A/T Wiring diagram AT - TPS ............ AT-175, AT-347
A/T Wiring diagram AT - VSS A/T ..... AT-114, AT-334
A/T Wiring diagram AT - VSSMTR .... AT-194, AT-341
Accelerator control system ............................... ACC-2
Accelerator pedal position (APP) sensor ........ EC-386,
EC-393
, EC-409, EC-740, EC-747, EC-763, EC-987,
EC-1025
, EC-1098, EC-1104, EC-1149, EC-1297,
EC-1332
, EC-1387, EC-1393, EC-1437
Accelerator pedal released position learning .... EC-45,
EC-507
Aiming adjustment ............................................... LT-4
Air bag .............................................................. SRS-3
Air bag disposal .............................................. SRS-42
Air bleeding (hydraulic clutch) .............................. CL-7
Air bleeding for brake system .............................. BR-9
Air cleaner and air duct(QR20DE•QR25DE) .... EM-15
Air cleaner and air duct(YD22DDTi) ............... EM-133
Air cleaner filter replacement(QR20DEQR25DE) ........
MA-23
Air cleaner filter replacement(YD22DDTi) ......... MA-32
Air cleaner filter(QR20DEQR25DE) ................ EM-15
Air cleaner filter(YD22DDTi) ........................... EM-133
Air conditioner cut control .... EC-37, EC-499, EC-887,
EC-1218
Air flow meter - See Mass air flow sensor ....... EC-149,
EC-590
Air mix door control linkage adjustment ......... ATC-78,
ATC-135
, MTC-10, MTC-32
Air mix. door motor ......................... ATC-76, ATC-135
Air spoiler, rear ................................................... EI-30
Alternator ........................................................... SC-12
Ambient sensor ............. ATC-109, ATC-111, ATC-121
Angular tightening application(QR20DEQR25DE) ......
EM-5
Angular tightening application(YD22DDTi) ..... EM-122
Antenna - See Power antenna ........................... AV-41
APP2PW - Wiring diagram ........... EC-1106, EC-1395
APPS - Wiring diagram ... EC-989, EC-1299, EC-1439
APPS1 - Wiring diagram ................... EC-388, EC-742
APPS2 - Wiring diagram .. EC-395, EC-749, EC-1027,
EC-1334
APPS3 - Wiring diagram ... EC-411, EC-765, EC-1151
Ashtray illumination ............................................ LT-65
Audio .................................................................... AV-4
Auto air conditioner - Wiring diagram ............. ATC-39
Automatic amplifier ........................... ATC-55, ATC-67
Automatic transmission fluid replacement ....... MA-38,
MA-39
AV and NAVI control unit ................................... AV-44
Axle ................................................................... MA-44
B
Back door ........................................................... BL-99
Back door window ............................................ GW-15
Back window .................................................... GW-15
BACK/L - Wiring diagram ................................... LT-44
Back-up lamp .......................................... LT-44, LT-62
Back-up lamp switch (M/T) ............................... MT-13
Barometric pressure (BARO) sensor ............ EC-1167,
EC-1455
Basic inspection .... EC-79, EC-526, EC-905, EC-1231
Battery ................................................................. SC-3
Baulk ring (M/T) .................................... MT-20, MT-25
Blower motor ..... ATC-82, ATC-87, ATC-127, MTC-15,
MTC-18
, MTC-24
Blower resistor ................................................ MTC-25