2003 NISSAN X-TRAIL Fuel system

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auxiliary battery location tow bar mirror battery location inflation pressure radiator cap

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NISSAN X-TRAIL 2003 Service Repair Manual PRECAUTIONS
EM-5
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[QR]PRECAUTIONSPFP:00001
Precautions for Drain Engine CoolantEBS00KN0
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel P

PRECAUTIONS
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[QR]PRECAUTIONSPFP:00001
Precautions for Drain Engine CoolantEBS00KN0
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS00KN1
Before starting work, make sure no fire or spark producing items are in the work area.
Release fuel pressure before disassembly.
After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyEBS00KN2
When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.
Exercise maximum care to avoid damage to mating or sliding surfaces.
Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.
When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified.
Precautions for Inspection, Repair and ReplacementEBS00KN3
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationEBS00MRZ
Use torque wrench to tighten bolts or nuts to specification.
When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.
Replace with new gasket, packing, oil seal or O-ring.
Thoroughly wash, clean, and air-blow each part. Carefully check oil or coolant passages for any restriction
and blockage.
Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, oil sliding surfaces well.
Release air within route when refilling after draining coolant.
Before starting engine, apply fuel pressure to fuel lines with turning ignition switch “ON” (with engine
stopped). Then make sure there are no leaks at fuel line connections.
After repairing, start engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust systems for leakage.
Parts Requiring Angle TighteningEBS00KN5
Use an angle wrench (special service tool: KV10112100) for the final tightening of the following engine
parts.
–Cylinder head bolts
–Lower cylinder block bolts
–Connecting rod cap bolts
–Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular
tightening)
–Balancer unit
Do not use a torque value for final tightening.
The torque value for these parts are for a preliminary step.
Ensure thread and seat surfaces are clean and coated with engine oil.

Page 62 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-10
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PREPARATION

Oxygen sensor thread cleaner Reconditioning the exhaust system threads
before installing a new air fuel ratio sensor
and heated oxygen sensor (Use with anti-
seize lubricant

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NISSAN X-TRAIL 2003 Service Repair Manual ENGINE ASSEMBLY
EM-79
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Preparation
1. Remove hood assembly. Refer to BL-12, "HOOD" .
2. Release fuel pressure. Refer to EC-48, "
FUEL PRESSURE RELEASE" (WITH EURO-OBD)

ENGINE ASSEMBLY
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Preparation
1. Remove hood assembly. Refer to BL-12, "HOOD" .
2. Release fuel pressure. Refer to EC-48, "
FUEL PRESSURE RELEASE" (WITH EURO-OBD) or EC-510,
"FUEL PRESSURE RELEASE" (WITHOUT EURO-OBD).
3. Disconnect both battery terminals. Refer to SC-3, "
BATTERY" .
4. Drain engine coolant from radiator. Refer to CO-9, "
DRAINING ENGINE COOLANT" .
5. Remove the following parts.
LH and RH undercovers
Front road wheels and tyres
Battery; Refer to SC-3, "BATTERY" .
Drive belt; Refer to EM-13, "DRIVE BELTS" .
Air duct and air cleaner case assembly; Refer to EM-15, "AIR CLEANER AND AIR DUCT" .
Alternator; Refer to SC-12, "CHARGING SYSTEM" .
Radiator and radiator cooling fan assembly; Refer to CO-12, "RADIATOR" .
6. Disconnect engine room harness from the engine side and set it aside for easier work.
7. Disconnect all vacuum hoses and air hoses connected to vehicle side at engine side.
Engine Room LH
1. Disconnect fuel feed hose, and plug it to prevent fuel from draining. Refer to EM-32, "FUEL INJECTOR
AND FUEL TUBE"
2. Disconnect heater hose, and install plug it to prevent engine coolant from draining.
3. Disconnect control cable from transaxle (A/T models). Refer to AT- 4 0 4 , "
ON-VEHICLE SERVICE" .
4. Disconnect clutch operating cylinder from transaxle, and move it aside (M/T models). Refer to CL-10,
"OPERATING CYLINDER" .
5. Disconnect shift and select cable from transaxle (M/T models). Refer to MT-14, "
CONTROL LINKAGE" .
Engine Room RH
1. Remove engine coolant reservoir tank. Refer to CO-12, "RADIATOR" .
2. Remove A/C compressor with piping connected from engine. Temporarily secure it on vehicle side with a
rope to avoid putting load on it. Refer to ATC-144, "
Removal and Installation of Compressor" .
Vehicle Underbody
1. Remove exhaust front tube. Refer to EX-2, "EXHAUST SYSTEM" .
2. Remove propeller shaft. Refer to PR-3, "
REAR PROPELLER SHAFT" .
3. Remove steering lower joint from steering gear. Refer to PS-10, "
STEERING COLUMN" .
4. Disconnect power steering fluid piping at a point between vehicle and engine. Refer to PS-34, "
HYDRAU-
LIC LINE" .
5. Remove rear plate cover from oil pan (upper). Then remove bolts fixing drive plate to torque converter
(A/T models). Refer to EM-25, "
OIL PAN AND OIL STRAINER" and AT- 4 1 3 , "REMOVAL AND INSTALLA-
TION" .
6. Remove transaxle joint bolts which pierce at oil pan (upper) lower rear side. Refer to MT-17, "
TRAN-
SAXLE ASSEMBLY" (M/T models) or AT- 4 1 3 , "REMOVAL AND INSTALLATION" (A/T models).
7. Remove front wheel sensor (LH and RH) for ABS from steering knuckle. Refer to BRC-45, "
WHEEL SEN-
SORS" (ABS) or BRC-116, "WHEEL SENSORS" (ESP/TCS/ABS).
8. Remove brake caliper assembly with piping connected from steering knuckle. Temporarily secure it on
vehicle side with a rope to avoid load on it. Refer to BR-27, "
FRONT DISC BRAKE" .
9. Remove lower ends of left and right strut from steering knuckle. Refer to FSU-5, "
FRONT SUSPENSION
ASSEMBLY" .
Removal
1. Install engine slingers into front left of cylinder head and rear right of cylinder head.

Page 133 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual ENGINE ASSEMBLY
EM-81
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9. Remove power steering oil pump with piping connected from engine. Move it aside on front suspension
member. Refer to PS-34, "
HYDRAULIC LINE"

ENGINE ASSEMBLY
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9. Remove power steering oil pump with piping connected from engine. Move it aside on front suspension
member. Refer to PS-34, "
HYDRAULIC LINE" .
10. Remove front engine mounting and rear engine mounting through-bolts to remove front suspension mem-
ber and center member.
11. Remove starter motor. Refer to SC-21, "
STARTING SYSTEM" .
12. Separate engine and transaxle. Refer to MT-17, "
TRANSAXLE ASSEMBLY" (M/T models) or AT- 4 1 3 ,
"REMOVAL AND INSTALLATION" (A/T models).
INSTALLATION
Note the following, and install in the reverse order of removal.
Do not allow engine oil to get on mounting insulator. Be careful not to damage mounting insulator.
When installation directions are specified, install parts according to the direction marks on them referring
to figure of components. Refer to EM-78, "
Removal and Installation" .
Make sure that each mounting insulator is seated properly, and tighten mounting bolts and nuts.
INSPECTION AFTER INSTALLATION
Before starting engine, check the levels of engine coolant, engine oil and working fluid. If less than
required quantity, fill to the specified level.
Use procedure below to make sure there is no fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, make sure there
are no fuel leaks at connection points.
–Start engine. With engine speed increased, check again if there are no fuel leaks at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of engine coolant, engine oil, working fluid,
fuel and exhaust gas.
Bleed air from passages in pipes and tubes of applicable lines, such as in cooling system.
After cooling down engine, again check amounts of engine coolant, engine oil and working fluid. Refill to
specified level, if necessary.
Summary of the inspection items:
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Working fluid Level Leakage Level
Fuel — Leakage —
Exhaust gas — Leakage —

Page 174 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-122
[YD22DDTi]
PRECAUTIONS

[YD22DDTi]PRECAUTIONSPFP:00001
Precautions for Draining Engine CoolantEBS00LQZ
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS0

EM-122
[YD22DDTi]
PRECAUTIONS

[YD22DDTi]PRECAUTIONSPFP:00001
Precautions for Draining Engine CoolantEBS00LQZ
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingEBS00LR0
Before starting work, make sure no fire or spark producing items are in the work area.
After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyEBS00LR1
When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.
Exercise maximum care to avoid damage to mating or sliding surfaces.
Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.
When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified.
Precautions for Inspection, Repair and ReplacementEBS00LR2
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationEBS00LR3
Use torque wrench to tighten bolts or nuts to specification.
When tightening nuts and bolts, as a basic rule, equally tighten in several different steps starting with the
ones in center, then ones on inside and outside diagonally in this order. If the order of tightening is speci-
fied, do exactly as specified.
Replace with new liquid gasket, packing, oil seal or O-ring.
Thoroughly wash, clean, and air-blow each part. Carefully check engine oil or engine coolant passages for
any restriction and blockage.
Avoid damaging sliding or mating surfaces. Completely remove foreign materials such as cloth lint or dust.
Before assembly, engine oil sliding surfaces well.
Release air within route when refilling after draining coolant.
After repairing, start engine and increase engine speed to check engine coolant, fuel, engine oil, and
exhaust systems for leakage.
Parts Requiring Angle TighteningEBS00LR4
Use an angle wrench (special service tool: KV10112100) for the final tightening of the following engine
parts:
–Cylinder head bolts
–Main bearing cap bolts
–Connecting rod cap nuts
–Crankshaft pulley bolt (No angle wrench is required as the bolt flange is provided with notches for angular
tightening)
Do not use a torque value for final tightening.
The torque value for these parts are for a preliminary step.
Ensure thread and seat surfaces are clean and coated with engine oil.

Page 214 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EM-162
[YD22DDTi]
FUEL PUMP

6. Remove RH engine undercover.
7. Remove front exhaust tube. Refer to EX-2, "
EXHAUST SYSTEM" .
8. Remove fuel hoses from fuel pump.
CAUTION:
Be careful not to spill fue

Page 263 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual ENGINE ASSEMBLY
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8. Remove power steering oil pump with piping connected from engine. Move it aside on suspension mem-
ber. Refer to PS-34, "
HYDRAULIC LIN

Page 379 of 4179

NISSAN X-TRAIL 2003 Service Repair Manual EC-1
ENGINE CONTROL SYSTEM
B ENGINE
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SECTION EC
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EC

ENGINE CONTROL SYSTEM
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INDEX FOR DTC ...................................................... 19

EC-1
ENGINE CONTROL SYSTEM
B ENGINE
CONTENTS
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SECTION EC
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ENGINE CONTROL SYSTEM
QR (WITH EURO-OBD)
INDEX FOR DTC ...................................................... 19
Alphabetical Index .................................................. 19
DTC No. Index ....................................................... 21
PRECAUTIONS ........................................................ 24
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................ 24
On Board Diagnostic (OBD) System of Engine and
A/T .......................................................................... 24
Precaution .............................................................. 24
Wiring Diagrams and Trouble Diagnosis ................ 27
PREPARATION ......................................................... 28
Special Service Tools ............................................. 28
Commercial Service Tools ...................................... 29
ENGINE CONTROL SYSTEM .................................. 30
System Diagram ..................................................... 30
Vacuum Hose Drawing ........................................... 32
System Chart ......................................................... 34
Multiport Fuel Injection (MFI) System .................... 34
Electronic Ignition (EI) System ............................... 37
Air Conditioning Cut Control ................................... 37
Fuel Cut Control (at No Load and High Engine
Speed) .................................................................... 38
CAN Communication Unit ...................................... 38
BASIC SERVICE PROCEDURE .............................. 44
Idle Speed and Ignition Timing Check .................... 44
Accelerator Pedal Released Position Learning ...... 45
Throttle Valve Closed Position Learning ................ 46
Idle Air Volume Learning ........................................ 46
Fuel Pressure Check .............................................. 48
ON BOARD DIAGNOSTIC (OBD) SYSTEM ............ 51
Introduction ............................................................ 51
Two Trip Detection Logic ........................................ 51
Emission-related Diagnostic Information ................ 52
NATS (Nissan Anti-theft System) ........................... 64
Malfunction Indicator (MI) ....................................... 64
OBD System Operation Chart ................................ 67
TROUBLE DIAGNOSIS ............................................ 73
Trouble Diagnosis Introduction ............................... 73DTC Inspection Priority Chart ................................. 76
Fail-safe Chart ........................................................ 77
Basic Inspection ..................................................... 79
Symptom Matrix Chart ............................................ 84
Engine Control Component Parts Location ............ 88
Circuit Diagram ....................................................... 93
ECM Harness Connector Terminal Layout ............. 95
ECM Terminals and Reference Value ..................... 95
CONSULT-II Function ...........................................102
Generic Scan Tool (GST) Function .......................112
CONSULT-II Reference Value in Data Monitor Mode
.114
Major Sensor Reference Graph in Data Monitor
Mode .....................................................................116
TROUBLE DIAGNOSIS - SPECIFICATION VALUE .119
Description ............................................................119
Testing Condition ..................................................119
Inspection Procedure ............................................119
Diagnostic Procedure ...........................................120
TROUBLE DIAGNOSIS FOR INTERMITTENT INCI-
DENT .......................................................................123
Description ............................................................123
Diagnostic Procedure ...........................................123
POWER SUPPLY AND GROUND CIRCUIT ...........124
Wiring Diagram .....................................................124
Diagnostic Procedure ...........................................125
Component Inspection ..........................................131
Ground Inspection ................................................131
DTC U1000, U1001 CAN COMMUNICATION LINE .132
Description ............................................................132
On Board Diagnosis Logic ....................................132
DTC Confirmation Procedure ...............................132
Wiring Diagram .....................................................133
Diagnostic Procedure ...........................................134
DTC P0011 IVT CONTROL .....................................135
Description ............................................................135
CONSULT-II Reference Value in Data Monitor Mode
.135
On Board Diagnosis Logic ....................................136

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driver seat adjustment trunk release trip computer charging height lug pattern