2003 NISSAN X-TRAIL THRUST

AT-522
[ALL]
REPAIR FOR COMPONENT PARTS
4. Remove thrust washer from rear internal gear.
5. Remove bearing from forward one-way clutch.
6. Remove forward one-way clutch from forward clutch hub.
INSPECTION
Rear Internal Gear, Forward Clutch Hub and Overrun Clutch Hub
lCheck rubbing surfaces for wear or damage.
SAT253D
SAT254DA
SAT255D
SAT256D

REPAIR FOR COMPONENT PARTS
AT-523
[ALL]
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Bearings and Forward One-way Clutch
lCheck bearings for deformation and damage.
lCheck forward one-way clutch for wear and damage.
ASSEMBLY
1. Install forward one-way clutch on forward clutch.
lTake care with the direction of forward one-way clutch.
2. Install bearing on forward one-way clutch.
lApply petroleum jelly to bearing.
3. Install thrust washer on rear internal gear.
lApply petroleum jelly to thrust washer.
lAlign hooks of thrust washer with holes of rear internal
gear.
SAT158FA
SAT976H
SAT159FA
SAT160F

AT-524
[ALL]
REPAIR FOR COMPONENT PARTS
4. Install bearing on rear internal gear.
lApply petroleum jelly to bearing.
5. Install thrust washer and overrun clutch hub.
lApply petroleum jelly to thrust washer.
lAlign hooks of thrust washer with holes of overrun clutch
hub.
lAlign projections of rear internal gear with holes of over-
run clutch hub.
6. Install forward clutch hub on rear internal gear.
lCheck operation of forward one-way clutch.
Hold rear internal gear and turn forward clutch hub.
Check forward clutch hub for correct locking and unlock-
ing directions.
lIf not as shown in illustration, check installation direction
of forward one-way clutch.
SAT161FA
SAT157F
AAT426

AT-532
[ALL]
REPAIR FOR COMPONENT PARTS
8. Remove O/D servo return spring, band servo thrust washer and
band servo piston stem from band servo piston.
9. Remove O-rings from servo piston retainer.
10. Remove D-rings from band servo piston.
INSPECTION
Pistons, Retainers and Piston Stem
lCheck frictional surfaces for abnormal wear or damage.
Return Springs
lCheck for deformation or damage.
lMeasure free length and outer diameter.
AAT883
SAT296DA
SAT297D
Inspection standard:
Refer toAT-563, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)".
AAT884

REPAIR FOR COMPONENT PARTS
AT-533
[ALL]
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ASSEMBLY
1. Install D-rings to servo piston retainer.
lApply ATF to D-rings.
lPay attention to position of each O-ring.
2. Install band servo piston stem, band servo thrust washer, O/D
servo return spring and spring retainer to band servo piston.
3. Place piston stem end on a wooden block. While pushing servo
piston spring retainer down, install E-ring.
4. Install O-rings to servo piston retainer.
lApply ATF to O-rings.
lPay attention to position of each O-ring.
SAT297D
AAT883
SAT301D
SAT296DA

REPAIR FOR COMPONENT PARTS
AT-537
[ALL]
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6. Draw out pinion mate shaft lock pin.
7. Remove pinion mate gears and side gears.
INSPECTION
Gear, Washer, Shaft and Case
lCheck mating surfaces of differential case, side gears and pin-
ion mate gears.
lCheck washers for wear.
Bearings
lMake sure bearings roll freely and are free from noise, cracks,
pitting or wear.
lWhen replacing taper roller bearing, replace outer and inner
race as a set.
ASSEMBLY
1. Attach side gear thrust washers to side gears, then install pinion
mate thrust washers and pinion mate gears in place.
SAT316D
SAT544F
SPD715
SMT839

AT-538
[ALL]
REPAIR FOR COMPONENT PARTS
2. Insert pinion mate shaft.
lWhen inserting, be careful not to damage pinion mate
thrust washers.
3. Measure clearance between side gear and differential case with
washers following the procedure below:
a. Set Tool and dial indicator on side gear.
b. Move side gear up and down to measure dial indicator deflec-
tion. Always measure indicator deflection on both side gears.
c. If not within specification, adjust clearance by changing thickness of differential side gear thrust washers.
4. Install lock pin.
lMake sure that lock pin is flush with case.
SMT087A
SMT097CA
Clearance between side gear and differential case
with washer:
0.1 - 0.2 mm (0.004 - 0.008 in)
SMT611A
Differential side gear thrust washers:
Refer toAT-563, "
SERVICE DATA AND SPECIFICA-
TIONS (SDS)".
SMT699BA

ASSEMBLY
AT-545
[ALL]
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OUTPUT SHAFT END PLAY
lMeasure clearance between side cover and the end of the out-
put shaft bearing.
lSelect proper thickness of adjusting shim so that clearance is
within specifications.
1. Install bearing retainer for output shaft.
2. Install output shaft thrust needle bearing on bearing retainer.
3. Install output shaft on transmission case.
SAT341D
SAT191F
SAT438D
SAT035F