TROUBLE DIAGNOSIS
BRC-81
[ESP/TCS/ABS]
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(note) “ACTUATOR RLY” on the CONSULT-II self-diagnosis results indicates the malfunction of the actuator motor relay and circuit.
DATA MONITOR
For details of the data monitor function, refer to the CONSULT-II Instruction Manual.
Procedure
1. Turn the ignition switch OFF.
2. Connect the CONSULT-II connector to the vehicle-side data link connector.
3. Turn the ignition switch ON.
4. Touch²START²on the display.
5. Touch²ABS²on the display.
CAUTION:
Just after the engine is started, or the ignition switch is
turned ON,²ABS²may not be displayed on the system
selection screen even if²START²is touched. In this case,
start the self-diagnosis again from step 2.
6. Touch²DATA MONITOR².
7. The data monitor item selection screen is displayed, and touch
one of “ECU INPUT SIGNALS” “MAIN SIGNALS”, “CAN DIAG
SUPPORT MNTR” or “SELECTION FROM MENU”. Refer to
BRC-82, "
Data Monitor Items to be Displayed".
8. Touch²START².
9. Screen of data monitor is displayed.
SIDE G-SEN CIRCUITSide G sensor is abnormal, or the signal line of side G sensor is
open or shorted.Yaw rate /Side G sensor
and circuit. Refer to
BRC-95
EMERGENCY BRAKEESP/TCS/ABS control unit malfunction (pressure increase is too
much or too little.)ESP/TCS/ABS control
unit. Refer toBRC-106
CONTROLLER FAILURE ESP/TCS/ABS internal malfunction of control unitESP/TCS/ABS control
unit. Refer toBRC-92
CAN COMM CIRCUIT
lCAN communication line is open or shorted.
lESP/TCS/ABS control unit internal malfunction.
lBattery voltage for EMC is interrupted instantaneously for
Approx. 0.5 seconds or more.Communication circuit
between ESP/TCS/ABS
control unit and units.
Refer toBRC-108
BR FLUID LEVEL LOWBrake fluid level drops or communication line between the ESP/
TCS/ABS control unit and the brake fluid level warning switch is
open or shorted.Communication circuit
between the ESP/TCS/
ABS control unit and the
brake fluid level warning
switch.
Reservoir tank fluid.
Refer toBRC-107
ENGINE SIGNAL 1-4, 6 Major engine components are abnormalEngine system. Refer to
BRC-92
Self-Diagnostic item Malfunction detecting condition Check route
SFIA0364E
SFIA0365E
BRC-82
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
Data Monitor Items to be Displayed
Data Monitor Item (Unit)Data Monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM
MENUCAN DIAG
SUPPORT
MNTR
GEAR´´´– “1” is displayed.
SLCT LVR POSI´´´– “##” is displayed.
FR RH SENSOR
(km/h,MPH)´´´–Wheel speed calculated by
front RH wheel speed sensor
signal is displayed.
FR LH SENSOR
(km/h, MPH)´´´–Wheel speed calculated by
front LH wheel speed sensor
signal is displayed.
RR RH SENSOR
(km/h, MPH)´´´–Wheel speed calculated by
rear RH wheel speed sensor
signal is displayed.
RR LH SENSOR
(km/h, MPH)´´´–Wheel speed calculated by
rear LH wheel speed sensor
signal is displayed.
ACCEL POS SIG
(%)´´´–Throttle valve open/close sta-
tus judged by the CAN com-
munication signal is
displayed.
ENGINE RPM
(rpm)´´´–Engine speed judged by the
CAN communication signal is
displayed.
CAN COM START
(ON/OFF)–´´–Communication status of CAN
communication is displayed.
STR ANGLE SIG
(deg)´´´–Steering angle detected by
the steering angle sensor is
displayed.
YAW R AT E S E N
(d/s)´´´–Yaw rate detected by the yaw
rate sensor is displayed.
SIDE G-SENSOR
(m/s
2)´´´–Transverse acceleration
detected by the side G sensor
is displayed.
PRESS SENSOR
(bar )´´´–Brake fluid pressure detected
by the pressure sensor is dis-
played.
BATTERY VOLT
(V )´´´–Voltage supplied to ESP/TCS/
ABS control unit is displayed.
MOTOR RELAY
(ON/OFF )–´´–Motor relay signal (ON/OFF)
status is displayed.
ACTUATOR RLY
(ON/OFF )–´´–Actuator relay signal (ON/
OFF) status is displayed.
STOP LAMP SW
(ON/OFF)´´´–Stop lamp switch (ON/OFF)
status is displayed.
PARK BRAKE SW
(ON/OFF)´´´–Parking brake switch (ON/
OFF) status is displayed.
OFF SW
(ON/OFF)´´´–ESP OFF switch (ON/OFF)
status is displayed.
ABS WARN LAMP
(ON/OFF)–´´–ABS warning lamp (ON/OFF)
status is displayed.
OFF LAMP
(ON/OFF)–´´–ESP OFF indicator lamp (ON/
OFF) status is displayed.
BRC-88
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
For Correct and Quick Diagnosis
EFS001A8
PRECAUTIONS FOR TROUBLE DIAGNOSIS
lBefore performing the trouble diagnosis, always read theGI-3, "PRECAUTIONS"to confirm the general
precautions.
lAfter replacement of ESP/TCS/ABS control unit, steering angle sensor, steering parts, suspension parts,
or tires, and adjustment of alignment, always adjust the neutral position of steering angle sensor before
driving.
lWhen the ESP/TCS/ABS control unit is replaced, check that the label on the computer unit is identical
color.
lAfter completing the trouble diagnosis, always erase the malfunctioning memory.BRC-77, "Functions of
CONSULT-II"
lWhen inspection of the continuity or voltage between units is performed, check the connector terminals for
disconnection, looseness, bend, or collapse. If any malfunction is detected, repair or replace the applica-
ble part.
lIntermittent problems may be caused by a malfunction on harness, connector, or terminal. Move the har-
nesses, harness connectors, or terminals by hand to make sure that there is no contact malfunction.
lIf a circuit tester is used for the check, be careful not to forcibly extend any connector terminal.
lFor self-diagnosis, active test, and work support of ESP/TCS/ABS control unit with CONSULT-II, stop and
connect CONSULT-II and select²ABS².
lCONSULT-II self-diagnosis results are displayed without regard to occurrence timing. In some case, the
later ones (timing value is small) appear on the next screen.
lWhile the self-diagnosis results of CONSULT-II shows a malfunction, if CONSULT-II active test is per-
formed, an engine system malfunction may be indicated. In this case, start the engine to resume the nor-
mal screen.
lESP/TCS/ABS system electronically controls the brake operation and engine output. The following symp-
toms may be caused by the normal operations.
Symptom Symptom description Result
Motor operation noiseDuring ESP, TCS, or ABS operation, sometimes a faint noise can be
heard. This is a motor operation noise in the ESP/TCS/ABS actuator.
Normal
Just after the engine starts, the motor operating noise may be heard.
This is a normal status of the system operation check.
System operation check
noiseWhen the engine starts, a²click²noise may be heard from the engine
compartment. This is a normal status of the system operation check.Normal
ESP/TCS operation
(SLIP lamp ON)When the vehicle is passing through a road where the surface friction
coefficient varies or the wheel speed changes suddenly by downshifting
or depressing of the accelerator pedal fully, TCS may be activated tem-
porarily.
Normal
Cancel the ESP/TCS
function for the
inspection on a chas-
sis dynamometer. Before the speedometer inspection, turn ESP OFF switch off to cancel
the ESP/TCS function.
When the accelerator pedal is depressed on a chassis dynamometer,
the vehicle speed will not increase. This is not malfunction, because
TCS is activated by the wheel speed difference between front and rear.
The warning lamp may also illuminate to show²sensor system failure²in
this case. This is not malfunction either, because the stationary front
wheels are detected. Restart the engine, and drive the vehicle at 30 km/
h or higher to check that the warning lamp no longer illuminates.
ABS operation (Longer stop-
ping distance)The stopping distance may be longer for the vehicles with ABS when the
vehicle is driver on snowy and rough road. When driving on the road like
that, slow down the speed.Normal
Sluggish feelDepending on road circumstances, the driver may have a sluggish feel.
This is not abnormal, because the optimum traction has the highest pri-
ority (safety first) by TCS operation. Sometimes the driver has a slight
sluggish feel against the substantial accelerator pedal operation.Normal
BRC-90
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
4. With the engine running, check the ESP OFF indicator lamp turns ON and OFF when the ESP OFF
switch turns ON and OFF. If it dose not operate in accordance with the switch, check the ESP OFF switch
and the circuit.
5. Check that the ESP OFF indicator lamp turns OFF after Approx. 2 seconds delay when the ESP OFF
switch turned ON (The ESP/TCS system was not operated). If the ESP OFF indicator lamp does not turn
OFF in 10 seconds from the engine start, perform the self-diagnosis of ESP/TCS/ABS control unit.
Inspection 1 Wheel Speed Sensor and CircuitEFS001AB
Inspection procedure
1.SELF-DIAGNOSIS RESULT CHECK 1
Check the self-diagnosis results.
Are any self-diagnosis result items above indicated?
>> GO TO 2.
2.CHECK THE CONNECTOR
Remove connectors of the wheel speed sensor which is malfunctioning and the ESP/TCS/ABS control unit.
Check whether the deformation of terminal, or incorporate connection of connectors. Then, connect connec-
tors. In addition, check if the wheel speed sensor cable is damaged due to friction.
Does ABS warning lamp is out when driving 30km/h (49MPH) for Approx. One minute?
YES >> Check is completed.
NO >> GO TO 3.
Self-diagnosis results
CONSULT-II indication item
ABS SENSOR [ABNORMAL SIGNAL]
FR RH SENSOR – 1
FR RH SENSOR – 2
FR LH SENSOR – 1
FR LH SENSOR – 2
RR RH SENSOR – 1
RR RH SENSOR – 2
RR LH SENSOR – 1
RR LH SENSOR – 2
TROUBLE DIAGNOSIS
BRC-91
[ESP/TCS/ABS]
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3.CHECK WHEEL SPEED SENSOR CIRCUIT
1. Disconnect connectors of the ESP/TCS/ABS control unit and
wheel speed sensors.
2. Check for continuity among the ESP/TCS/ABS control unit
(vehicle-side connector) and wheel speed sensors (vehicle-side
connector), body grand.
Is inspection result OK?
YES >> GO TO 4
NO >> Repair harness and connector between the control unit and the wheel speed sensor.
4.INSPECTION THE TIRE
Check the tire pressure, wear, size.
Check if the pressure, wear, and size are in range of the standard?
YES >> GO TO 5
NO >> Adjusting tire pressure, and replace tire.
SFIA0372E
ESP/TCS/ABS control unit
(vehicle-side connector)Wheel speed sensor
(Vehicle-side connector)Continuity (Resistance)
Front RH15 1
Ye s ( 0 - 0 . 5W)
16 2
Front LH81
Ye s ( 0 - 0 . 5W)
10 2
Rear RH11 2
Ye s ( 0 - 0 . 5W)
12 1
Rear LH13 2
Ye s ( 0 - 0 . 5W)
14 1
ESP/TCS/ABS control unit
(vehicle-side connector)Body ground Continuity
Grand line28 —
Ye s
29 —
BRC-92
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
5.SENSOR ROTOR INSPECTION
Check sensor rotor tooth for damage.
Is inspection result OK?
YES >> Check the EPS/TCS/ABS control unit connector for disconnect, loose, bent and collapse termi-
nals. Securely connect them again. Perform the ESP/TCS/ABS control unit self-diagnosis again.
NO >> Replace sensor rotor.
Inspection 2 Engine SystemEFS001AC
Inspection procedure
1.SELF-DIAGNOSIS RESULT CHECK 1
Check the self-diagnosis results.
Are any items other than above indicated in the self-diagnosis results?
YES >> Repair or replace affected items.
NO >> GO TO 2.
2.SELF-DIAGNOSIS RESULT CHECK 2
1. Perform the ECM self-diagnosis and repair or replace affected items, then perform the ECM self-diagno-
sis again.
2. Perform the ESP/TCS/ABS control unit self-diagnosis again.
Is inspection result OK?
OK >> Inspection End
NG >> Repair or replace affected items. Perform the self-diagnosis again.
Inspection 3 ESP/TCS/ABS Control Unit SystemEFS001AD
Inspection procedure
1.SELF-DIAGNOSIS RESULT CHECK
Check the self-diagnosis results.
Are any items other than
²CONTROLLER FAILURE²indicated in the self-diagnosis results?
YES >> Repair or replace affected items. Perform the self-diagnosis again.
NO >> Replace the ESP/TCS/ABS control unit and perform the ESP/TCS/ABS control unit self-diagno-
sis again.Self-diagnosis results
CONSULT-II indication item
ENGINE SYSTEM 1
ENGINE SYSTEM 2
ENGINE SYSTEM 3
ENGINE SYSTEM 4
ENGINE SYSTEM 6
Self-diagnosis results
CONSULT-II indication item
CONTROLLER FAILURE
TROUBLE DIAGNOSIS
BRC-93
[ESP/TCS/ABS]
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BRC
Inspection 4 Pressure Sensor and the Circuit between Pressure Sensor and
ESP/TCS/ABS Control Unit.
EFS001AE
Inspection procedure
1.SELF-DIAGNOSIS RESULT CHECK 1
Check the self-diagnosis results.
Is
²PRESS SEN CIRCUIT²indicated in the self-diagnosis results?
>> GO TO 2.
2.SELF-DIAGNOSIS RESULT CHECK 2
1. Disconnect connectors of the pressure sensor and the ESP/TCS/ABS control unit, and connect them
again correctly.
2. Perform the ESP/TCS/ABS control unit self-diagnosis again.
Is inspection result OK?
OK >> Repair or replace the poorly connected connector, then perform the self-diagnosis again.
NG >> GO TO 3.
3.PRESSURE SENSOR CIRCUIT INSPECTION
1. Disconnect connectors of the pressure sensor and the ESP/
TCS/ABS control unit.
2. Check for continuity between the ESP/TCS/ABS control unit
(vehicle-side connector) and the pressure sensor (vehicle-side
connector).
Is inspection result OK?
OK >> GO TO 4.
NG >> Repair or replace the disconnected harness.Self-diagnosis results
CONSULT-II indication item
PRESS SEN CIRCUIT
SFIA0373E
ESP/TCS/ABS control unit
(Vehicle-side connector)Pressure sensor
(ESP/TCS/ABS actuator
vehicle-side connector)Continuity
69 30 Yes
68 31 Yes
67 32 Yes
BRC-94
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
4.PRESSURE SENSOR INSPECTION
Check the “PRESS SENSOR” value in²DATA MONITOR².
Is inspection result OK?
OK >> Perform the ESP/TCS/ABS control unit self-diagnosis again.
NG >> Pressure sensor malfunction. Replace the ESP/TCS/ABS actuator (with the pressure sensor).
Inspection 5 Steering Angle Sensor and the Circuit between Steering Angle
Sensor and ESP/TCS/ABS Control Unit.
EFS001AF
Inspection procedure
1.SELF-DIAGNOSIS RESULT CHECK 1
Check the self-diagnosis results.
Perform inspection 15.
Refer toBRC-108, "
Inspection 15 CAN Communication Circuit, ESP/TCS/ABS Control Unit and Steering
Angle Sensor".
Is
²ST ANG SEN CIRCUIT²indicated in the self-diagnosis results.
>> GO TO 2.
2.SELF-DIAGNOSIS RESULT CHECK 2
1. Repair or replace the poorly connected connector
–Check the connector housing for disconnect, loose, bent and collapse terminals
If any malfunction are detected, repair or replace the applicable part.
2. Perform the ESP/TCS/ABS control unit self-diagnosis again.
Is inspection result OK?
OK >> Inspection END
NG >> GO TO 3.Condition PRESS SENSOR (Data monitor)
Brake pedal depressed Positive value
Brake pedal released Approx. 0 bar
Self-diagnosis results
CONSULT-II indication item
ST ANG SEN CIRCUIT