Page 680 of 3066
ATC-102
TROUBLE DIAGNOSIS
1.CHECK INTAKE SENSOR CIRCUIT BETWEEN INTAKE SENSOR AND BODY GROUND
Disconnect intake sensor harness connector.
Ye s o r N o
Yes >>GOTO2.
No >> GO TO 4.
2.CHECK INTAKE SENSOR CIRCUIT BETWEEN INTAKE SENSOR AND AUTO AMP. (LCU)
Disconnect auto amp. (LCU) harness connector.
OK or NG
OK >> GO TO 3.
NG >> Repair harness or connector.
Engine modelTe r m i n a l s
Vo l ta g e (+)
(-)
ConnectorTe r m i n a l ( W i r e
color)
With gasoline
engineM68 1 (BR/Y)
Ground Approx. 5V
With diesel engine M69 1 (BR/Y)
RJIA0568E
Engine modelTe r m i n a l s
Continuity Intake sensor Auto amp.
ConnectorTerminal (Wire
color)ConnectorTerminal (Wire
color)
With gasoline
engineM68 2 (B/Y)
M5324 (B/Y)
Ye s
With diesel engine M69 2 (B/Y) 24 (B/Y)
RJIA0569E
Page 681 of 3066

TROUBLE DIAGNOSIS
ATC-103
C
D
E
F
G
H
I
K
L
MA
B
AT C
3.CHECK INTAKE SENSOR
Refer toATC-101, "
Intake Sensor"
OK or NG
OK >> 1. Replace auto amp.
2. Go to self-diagnosis step-by-stepAT C - 4 3 , "
PROCEDURE"and perform self-diagnosis STEP-
2.Confirm that code No. 20 is displayed.
NG >> 1. Replace intake sensor.
2. Go to self-diagnosis step-by-stepAT C - 4 3 , "
PROCEDURE"and perform self-diagnosis STEP-
2.Confirm that code No. 20 is displayed.
4.CHECK INTAKE SENSOR CIRCUIT BETWEEN AMBIENT SENSOR AND AUTO AMP. (LCU)
Disconnect auto amp. (LCU) harness connector.
OK or NG
OK >> 1. Replace auto amp.
2. Go to self-diagnosis step-by-stepAT C - 4 3 , "
PROCEDURE"and perform self-diagnosis STEP-
2.Confirm that code No. 20 is displayed.
NG >> Repair harness or connector.
Engine modelTerminals
Continuity Intake sensor Auto amp.
ConnectorTerminal (Wire
colorConnectorTerminal (Wire
color)
With gasoline
engineM68 1 (BR/Y)
M5325 (BR/Y)
Ye s
With diesel engine M69 1 (BR/Y) 25 (BR/Y)
RJIA0570E
Page 693 of 3066
HEATER & COOLING UNIT ASSEMBLY
ATC-115
C
D
E
F
G
H
I
K
L
MA
B
AT C
HEATER & COOLING UNIT ASSEMBLYPFP:27110
Removal and InstallationEJS000UT
REMOVAL
1. Discharge refrigerant from A/C system.
2. Drain coolant from cooling system. Refer toCO-9, "
Changing
Engine Coolant"QR engine;CO-30, "Changing Engine Coolant"
YD engine.
3. Disconnect two heater hoses from heater core pipe.
4. Remove the instrument panel.
5. Remove the blower unit.
6. Remove clips of vehicle harness from steering member.
7. Remove the instrument stay.
RJIA0060E
RJIA0061E
RJIA0062E
Page 694 of 3066
ATC-116
HEATER & COOLING UNIT ASSEMBLY
8. Remove the bolts from heater & cooling unit.
9. Remove the steering member.
10. Remove the heater & cooling unit.
INSTALLATION
1. Installation is basically the reverse order of removal.
NOTE:
When filling radiator with coolant, refer toCO-9, "
Changing Engine Coolant"QR engine;CO-30, "ENGINE
COOLANT"TR engine.
Disassembly and AssemblyEJ S00 0UU
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
RJIA0063E
1 Cooler grommet 2 Screw 3 Heater pipe support
4 Screw 5 Expansion valve cover 6 Bolt
7 Expansion valve 8 Insuator 9 Evaporator
10 Slide door unit (Air mix door) 11 Evaporator cover 12 Screw
13 Screw 14 Air mix door motor 15 mode door motor
RJIA0064J
Page 704 of 3066
ATC-126
REFRIGERANT LINES
NOTE:
This illustration is for LHD models. The blower unit and heater&cooling unit layouts for RHD models are sym-
metrically opposite.
Removal and Installation for CompressorEJS000V9
REMOVAL
With Gasoline Engine
RJIA0577E
RJIA0578E
Page 705 of 3066
REFRIGERANT LINES
ATC-127
C
D
E
F
G
H
I
K
L
MA
B
AT C
With Diesel Engine
1. Using recycling and recovery equipment (for HFC-134a), discharge the refrigerant.
2. Remove the engine under cover.
3. Remove the compressor-alternator belt.
Refer to,EM-13, "
Removal and Installation"QR engine;E M - 111 , "Removal and Installation"YD engine.
4. Remove the mounting nuts (bolts) from the high-pressure flexi-
ble hose and low-pressure flexible hose.
CAUTION:
Cap or wrap the joint of the pipe with suitable material such
as vinyl tape to avoid the entry of air.
5. Disconnect the compressor connector.
RHA667H
RJIA0073E
RJIA0579E
Page 707 of 3066
REFRIGERANT LINES
ATC-129
C
D
E
F
G
H
I
K
L
MA
B
AT C
Removal and Installation for Compressor ClutchEJS000VA
REMOVAL
Overhaul (With Gasoline Engine: CWV-615M Compressor)
1. When removing center bolt, hold clutch disc with wrench.
2. Removetheclutchdiscusingtheclutchdiscpuller.
3. Remove the snap ring using external snap ring pliers.
RHA136EB
RHA399F
RHA124F
RHA138E
Page 708 of 3066
ATC-130
REFRIGERANT LINES
4. Position the center pulley puller on the end of the drive shaft,
and remove the pulley assembly using any commercially avail-
able pulley puller.
To prevent the pulley groove from being deformed, the puller
claws should be positioned into the edge of the pulley assembly.
5. Remove the field coil harness clip using a pair of pliers.
6. Remove the snap ring using external snap ring pliers.
Overhaul (With Diesel Engine: DKV-11G Compressor)
1. Remove the two screws holding the connector bracket, thermal
protector to the compressor.
RHA139E
RHA125F
RHA145E
RHA669H