2003 NISSAN FRONTIER Owners Manual

1 Crank pulley
2 Water pump
3 Generator
4 Air conditioner compressor
5 Power steering pump
6 Supercharger
7 Idler pulley
: Tension checking points
REPLACING SPARK PLUGS
Platinum-tipped spark plugs
It is not necessary to replace platinum-tipped
spark plugs as frequently as conventional type
spark plugs because they last much longer. Fol-
low the maintenance schedule, but do not reuse
the spark plugs by cleaning or regapping.
cAlways replace spark plugs with recom-
mended or equivalent ones.
WARNING
Be sure the engine and ignition switch are
off and that the parking brake is engaged
securely.
CAUTION
Be sure to use the correct socket to re-
move the spark plugs. An incorrect socket
can damage the spark plugs.
VG33ER engine
WDI0288WDI0005
SPARK PLUGS
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Except supercharger
1. Disconnect the spark plug cables.
When disconnecting, always hold
the boots — not the cables. Mark all
cables to identify their original loca-
tion.
2. Remove the spark plugs with a spark plug
socket.
The plug socket has a rubber seal that holds
the spark plug so it does not fall when it is
pulled out. Make sure each spark plug is
snugly fitted into the spark plug socket.3. Fit the new plugs, one at a time, into the
spark plug socket and install them.Use
only the specified spark plugs.Turn
each plug several full turns by hand, then
tighten with the spark plug socket to the
correct torque. Do not overtighten.Spark plug tightening torque:
14 - 22 ft-lb (20 - 29 N·m)
4. Reconnect the spark plug cables to their
original positions.
With Supercharger
If replacement is required, please see your
NISSAN dealer for assistance.
KA24DE engine
WDI0193
VG33E/VG33ER engineWDI0289
8-22Maintenance and do-it-yourself
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Owners Manual(owners)ÐUSA English(nna)
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The air cleaner filter should not be cleaned and
reused. Replace it according to the maintenance
intervals shown in the “NISSAN Service and
Maintenance Guide.” When replacing the filter,
wipe the inside of the air cleaner filter housing
and the cover with a damp cloth.WARNING
cOperating the engine with the air
cleaner removed can cause you or oth-
ers to be burned. The air cleaner not
only cleans the air, it stops the flame if
the engine backfires. If it isn’t there, and
the engine backfires, you could be
burned. Do not drive with the air cleaner
removed, and be careful when working
on the engine with the air cleaner
removed.cNever pour fuel into the throttle body or
attempt to start the engine with the air
cleaner removed. Doing so could result
in serious injury.
IN-CABIN MICROFILTER (if so
equipped)
The in-cabin microfilter restricts the entry of air-
borne dust and pollen particles and reduces
some objectionable outside odors. The filter is
located behind the glove box. Refer to the
“NISSAN Service and Maintenance Guide” for
change intervals.
To change the filter, perform the following proce-
dure:
WDI0290WDI0291
AIR CLEANER
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1. Pivot pins
2. Glove box
1. Remove the two pivot pins from the glove
box. Remove the glove box.
CAUTION
Do not disturb the front of the air bag
module.
1. Reinforcement panel
2. Cooling unit
3. Screws
4. Clip
2. Remove the 7 screws and 1 clip from the
glove box frame. Remove the glove box
frame.
1. Colling unit
2. Clip
3. Remove the clip securing the filters in the
intake unit.
WDI0315WDI0316WDI0317
8-24Maintenance and do-it-yourself
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1. Cooling unit
2. Filter
4. Remove the filters.
NOTE:
The filters must be aligned with the plastic
hook at the bottom.
5. Insert the first filter in the bottom position.
Slide it up to the top position and insert the
second filter in the bottom position.
6. Secure the filter with the clip.
7. Install the glove box frame.
8. Install the glove box.
1. Glove box
2. Label (small)
3. Label (large)
9. Fill out the date information on the small
label. Attach the small and large labels to the
glove box lid.
WDI0318WDI0319
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CLEANING
If your windshield is not clear after using the
windshield washer or if a wiper blade chatters
when running, wax or other material may be on
the blade or windshield.
Clean the outside of the windshield with a washer
solution or a mild detergent. Your windshield is
clean if beads do not form when rinsing with clear
water.
Clean each blade by wiping it with a cloth soaked
in a washer solution or a mild detergent. Then
rinse the blades with clear water. If your wind-
shield is still not clear after cleaning the blades
and using the wiper, replace the blades.
CAUTION
Worn windshield wiper blades can dam-
age the windshield and impair driver
vision.
REPLACING
Replace the wiper blades if they are worn.
s1Lift the wiper arm away from the windshield.
s2Push the release tab, then move the wiper
blade down the wiper arm to remove.
s3Remove the wiper blade.4. Insert the new wiper blade onto the wiper
arm until it clicks into place.
CAUTION
cAfter wiper blade replacement, return
the wiper arm to its original position;
otherwise it may be damaged when the
hood is opened.
cMake sure the wiper blades contact the
glass; otherwise the arms may be dam-
aged from wind pressure.
WDI0308
WINDSHIELD WIPER BLADES
8-26Maintenance and do-it-yourself
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If you wax the surface of the hood, be careful not
to let wax get into the washer nozzle
s1. This may
cause clogging or improper windshield washer
operation. If wax gets into the nozzle, remove it
with a needle or small pin
s2.
CHECKING PARKING BRAKE
From the released position, firmly push the park-
ing brake down. If the number of clicks is out of
the range listed, see a NISSAN dealer.
c6–7 clicks under depressing force of 44 lb
(196 N) .
CHECKING BRAKE PEDAL
With the engine running, check the distanceA
between the upper surface of the pedal and the
metal floor. If it is out of the range shown, see a
NISSAN dealer.
Distance A: Under depressing force of 110
lb (490 N)
Automatic
TransmissionManual
Transmission
4 1/4 in (110 mm) 4 in (100 mm)
WDI0195
WDI0293WDI0197
PARKING BRAKE AND BRAKE PEDAL
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Self-adjusting brakes
Your vehicle is equipped with self-adjusting
brakes.
The front disc-type brakes self-adjust every time
the brake pedal is applied. The rear drum-type
brakes on two-wheel drive vehicles self-adjust
every time the parking brake is applied. The rear
drum-type brakes on four-wheel drive vehicles
self-adjust every time the brake pedal is applied.
If the brake pedal goes down farther than normal,
it may be due to lack of adjustment of the rear
drum brakes. Apply the parking brake several
times.
WARNING
If the brake pedal height does not return
to normal, see a NISSAN dealer and have
it checked.
Brake pad wear indicators
The disc brake pads on your vehicle have audible
wear indicators. When a brake pad requires re-
placement, a high pitched scraping or screech-
ing sound will be heard when the vehicle is in
motion. The noise will be heard whether or not the
brake pedal is depressed. Have the brakes
checked as soon as possible if the wear indicator
sound is heard.Under some driving or climate conditions, occa-
sional brake squeak, squeal or other noise may
be heard. Occasional brake noise during light to
moderate stops is normal and does not affect the
function or performance of the brake system.
The rear drum brakes (if so equipped) do not
have audible wear indicators. Should you ever
hear an unusually loud noise from the rear drum
brakes, have them inspected as soon as possible
by a NISSAN dealer.
Proper brake inspection intervals should
be followed.For more information regarding
brake inspections, see the appropriate mainte-
nance schedule information in the “NISSAN Ser-
vice and Maintenance Guide”.
BRAKE BOOSTER
Check the brake booster function as follows:
1. With the engine off, press and release the
brake pedal several times. When brake
pedal movement (distance of travel) remains
the same from one pedal application to the
next, continue on to the next step.
2. While depressing the brake pedal, start the
engine. The pedal height should drop a little.3. With the brake pedal depressed, stop the
engine. Keep the pedal depressed for about
30 seconds. The pedal height should not
change.
4. Run the engine for one minute without de-
pressing the brake pedal, then turn it off.
Depress the brake pedal several times. The
pedal travel distance will decrease gradually
with each depression as the vacuum is re-
leased from the booster.
If the brakes do not operate properly, have the
brakes checked by a NISSAN dealer.
8-28Maintenance and do-it-yourself
ZREVIEW COPY:Ð2003 Truck/Frontier(d22)
Owners Manual(owners)ÐUSA English(nna)
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