
CONTROLLER
ATC-113
C
D
E
F
G
H
I
K
L
MA
B
AT C
CONTROLLERPFP:27500
Removal and InstallationEJS00200
1. Remove cluster lid C. Refer to BT-25, "INSTRUMENT PANEL ASSEMBLY".
2. Remove harness connectors.
3. Remove multifunction switch.

BLOWER UNIT
ATC-119
C
D
E
F
G
H
I
K
L
MA
B
AT C
BLOWER UNITPFP:27200
Removal and InstallationEJS00206
REMOVAL
1. Remove the glove box assembly.
2. Remove the glove box cover and instrument lower assist panel.
3. Remove the ECM with ECM bracket.
4. Remove the blower unit fixing bolt and screw.
5. Disconnect the blower motor connector, intake door motor con-
nector and auto amp. connector.
6. Remove the harness fixing clip.
7. Move the blower unit downwards.
CAUTION:
Slide the blower unit toward the passenger side, remove loca-
tion pins (2 pieces), then move it downwards.
8. Remove the blower unit.
INSTALLATION
CAUTION:
●Make sure the location pins (2 pieces) are securely installed.
Disassembly and AssemblyEJS00207
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
RJIA0167E
1. Auto amplifier 2. Screw 3. Cooling hose
4. Blower fan motor assembly 5. Washer 6. Blower fan
7. Nut 8. Screw 9. Intake bellmouth
10. Intake door lever 2 11. Intake door lever 1 12. Intake door link
13. Intake door motor 14. Screw 15. Upper case
16. Intake door 2 17. Intake door 1 18. Adapter assembly
19. Screw 20. Ventilation air filter 21. Filter cover
22. Screw 23. Bracket 24. Screw
25. Under cover clip 26. Screw
RJIA0168J

ATC-122
HEATER & COOLING UNIT ASSEMBLY
HEATER & COOLING UNIT ASSEMBLY
PFP:27110
Removal and InstallationEJS0020A
REMOVAL
1. Use the refrigerant collecting equipment (For HFC-134a) to dis-
charge the refrigerant from A/C system.
2. Drain coolant from cooling system. Refer to LC-17, "Changing
Engine Coolant" for QG engine, LC-43, "Changing Engine Cool-
ant" for YD engine.
3. Disconnect two heater hoses from heater core pipe.
4. Disconnect the low-pressure flexible hose and high-pressure
pipe from the evaporator.
CAUTION:
Cap or wrap the joint of the low-pressure flexible hose and the
high-pressure pipe with a suitable tool such as a vinyl tape to
avoid the entry of air.
5. Remove the instrument panel assembly.
6. Remove the blower unit.
7. Remove clips of vehicle harness from steering member.
8. Remove the instrument stay.
RJIA1734E
RJIA1722E
RJIA1723E

ATC-130
DUCTS AND GRILLES
DUCTS AND GRILLES
PFP:27860
Removal and InstallationEJS0020H
VENTILATOR DUCT, DEFROSTER NOZZLE AND DEFROSTER DUCTS
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
CENTER VENTILATOR GRILLE
1. Remove the cluster lid C. Refer to BT-25, "INSTRUMENT PANEL ASSEMBLY".
2. Remove the center ventilator grille.
SIDE VENTILATOR GRILLE
1. Remove the instrument panel.
2. Remove the side ventilator grille.
FOOT DUCT
1. Remove the heater & cooling unit. Refer to ATC-122, "Removal
and Installation" .
2. Remove the foot duct.
1. Defroster nozzle 2. Side defroster duct (right) 3. Instrument panel
4. Side ventilator grille (right) 5. Cluster lid C (center ventilator grille) 6. Side ventilator grille (left)
7. Ventilator duct 8. Side defroster duct (left)
RJIA1726E
RJIA1727E
RJIA0830E

BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[3
Service Notice..............................................................3
Supplemental Restraint System (SRS)″AIR
BAG″and″SEAT BELT PRE-TENSIONER″...............3
CLIP AND FASTENER<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011> 4
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...............4
CHASSIS AND BODY MAINTENANCE.........................6
Checking Body Corrosion ............................................6
BODY FRONT END<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011> 7
Removal and Installation .............................................7
FRONT BUMPER ASSEMBLY....................................7
BODY REAR END AND OPENER................................10
Removal and Installation (Sedan) .............................10
REAR BUMPER ASSEMBLY....................................10
Removal and Installation (Hatchback).......................13
REAR BUMPER ASSEMBLY....................................13
DOOR<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[..............16
Adjustment <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[............16
STRIKER ADJUSTMENT..........................................16
Front Door Glass .......................................................17
FRONT DOOR GLASS AND REGULATOR................17
Rear Door Glass ........................................................18
REAR DOOR GLASS AND REGULATOR..................19
Front Door Lock .........................................................21
BELL CRANK ADJUSTMENT....................................21
OUTSIDE HANDLE ROD ADJUSTMENT...................21
REMOVAL<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[22
Rear Door Lock <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[......23
OUTSIDE HANDLE ROD ADJUSTMENT...................23
REMOVAL<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[24
INSTRUMENT PANEL ASSEMBLY.............................25
Removal and Installation ...........................................25
SIDE AND FLOOR TRIM...............................................31
Removal and Installation ...........................................31
SEDAN<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[....31
3-DOOR HATCHBACK.............................................34
5-DOOR HATCHBACK.............................................36
DOOR TRIM<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[....39
Removal and Installation ...........................................39
ROOF TRIM<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[....43Removal and Installation ...........................................43
TRUNK ROOM TRIM<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011> 5
Removal and Installation ...........................................45
SEDAN<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[....45
BACK DOOR TRIM<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011> 6
Removal and Installation ...........................................46
3-DOOR AND 5-DOOR HATCHBACK.......................46
EXTERIOR<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[......47
Removal and Installation ...........................................47
FRONT SEAT<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[.56
Removal and Installation ...........................................56
MANUAL SEAT<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011> 7
Heated Seat <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[..........58
Active Head Restraint ................................................58
OPERATION OUTLINE............................................58
REAR SEAT<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[....59
Removal and Installation ...........................................59
SUNROOF<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[.......60
Adjustment <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[............60
Removal <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[.............60
Trouble Diagnoses.....................................................64
DIAGNOSTIC TABLE................................................64
WIND DEFLECTOR.................................................64
ADJUSTMENT<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011> 5
DRAIN HOSES<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011> 6
WEATHERSTRIP<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011> 6
LINK AND WIRE ASSEMBLY....................................67
WINDSHIELD AND WINDOWS....................................68
Removal and Installation ...........................................68
REMOVAL<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[68
INSTALLATION<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011> 8
WINDSHIELD<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011> 9
SIDE WINDOW<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011> 0
BACK DOOR WINDOW............................................71
DOOR MIRROR<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011001100110011> 2
Removal and Installation ...........................................72
REAR VIEW MIRROR<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11> 3
Removal and Installation ...........................................73
REMOVAL<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[73
INSTALLATION<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011> 3
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
HA
SC
EL
IDX

Removal and InstallationNJBT0012CAUTION:
Disconnect ground terminal from battery in advance.
Disconnect air bag system line in advance.
Never tamper with or force air bag lid open, as this may adversely affect airbag performance.
Be careful not to scratch pad and other parts.GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
HA
SC
EL
IDX
INSTRUMENT PANEL ASSEMBLY
Removal and Installation
BT-25

YBT101
*1 RS-29 *2 BT-31 *3 RS-32
INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont’d)
BT-26

YBT102
*2 BT-31
GI
MA
EM
LC
EC
FE
CL
MT
AT
AX
SU
BR
ST
RS
HA
SC
EL
IDX
INSTRUMENT PANEL ASSEMBLY
Removal and Installation (Cont’d)
BT-27