2003 NISSAN ALMERA N16 air filter
[x] Cancel search: air filterPage 2201 of 3189
RemovalNJBR0117
SBR766E
1. Reservoir cap
2. Oil filter (ABS models only)
3. Reservoir tank
4. Seal5. Cylinder body
6. Elastic pin
7. Piston stopper pin8. Secondary piston assembly
9. Primary piston assembly
10. Circlip
CAUTION:
Be careful not to splash brake fluid on painted areas; it may
cause paint damage. If brake fluid is splashed on painted
areas, wash it away with water immediately.
1. Connect a vinyl tube to front caliper air bleeder valve.
2. Drain brake fluid from each front caliper air bleeder valve,
depressing brake pedal to empty fluid from master cylinder.
3. Remove brake pipe flare nuts.
4. Remove master cylinder mounting nuts.
SBR231E
DisassemblyNJBR01181. Drive out elastic pin from cylinder body.
2. Remove reservoir tank and seals.
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MASTER CYLINDER [BOSCH (NABCO)]
Removal
BR-17
Page 2937 of 3189
HEATER &
MANUAL AIR CONDITIONER
SECTION
HA
CONTENTS
MANUAL
PRECAUTIONS<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[2
Supplemental Restraint System (SRS)″AIR
BAG″and″SEAT BELT PRE-TENSIONER″...............2
Precautions for Working with HFC-134a (R-134a) .....2
General Refrigerant Precautions .................................2
Precautions for Refrigerant Connection ......................3
Precautions for Servicing Compressor ........................5
Precautions for Service Equipment .............................6
Wiring Diagrams and Trouble Diagnosis .....................8
PREPARATION<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[9
Special Service Tools ..................................................9
HFC-134a (R-134a) Service Tools and
Equipment <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[............10
DESCRIPTION<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[12
Refrigeration System .................................................12
CSV613 Variable Displacement Compressor............13
Component Layout ....................................................17
Control Operation ......................................................18
Discharge Air Flow.....................................................19
System Description ....................................................20
TROUBLE DIAGNOSES................................................21
Component Location..................................................21
Wiring Diagram - Heater............................................23
Circuit Diagram - Air Conditioner...............................24
Wiring Diagram - A/C, M - .........................................25
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................34Operational Check .....................................................35
Intake Door <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[...........37
Mode Door <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[..........41
Air Mix Door <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[..........43
Blower Motor<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[..........45
Magnet Clutch<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[.........52
Insufficient Cooling ....................................................66
Insufficient Heating ....................................................75
Noise <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011[................76
SERVICE PROCEDURE................................................77
HFC-134a (R-134a) Service Procedure ....................77
Maintenance of Lubricant Quantity in
Compressor <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[..........79
Compressor <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[..........82
Compressor Clutch - CSV613 (CALSONIC
make) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011[...............83
Heater & Cooling Unit (Heater Core) ........................87
A/C Evaporator ..........................................................87
Blower Unit <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[...........89
Refrigerant Lines .......................................................90
Belt <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[..................94
Ventilation Air Filter ....................................................95
SERVICE DATA AND SPECIFICATIONS (SDS).........96
Compressor <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[..........96
Lubricant <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011[..............96
Refrigerant <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[.............96
Engine Idling Speed (When A/C is On).....................96
Belt Tension <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...........96
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Page 3031 of 3189
RHA680H
Ventilation Air Filter
FUNCTIONNJHA0171Air inside passenger compartment is kept clean at either recircula-
tion or fresh mode by installing ventilation air filter into cooling unit.
REPLACEMENT TIMINGNJHA0172Replace ventilation air filter.
Refer to MA-7, “PERIODIC MAINTENANCE”.
Caution label is fixed inside the glove box.
RHA681H
REPLACEMENT PROCEDURENJHA0173Remove glove box.
Remove filter cover.
Take out the ventilation air filter from blower unit.
Replace with new one and reinstall on blower unit.
Reinstall glove box.
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SERVICE PROCEDUREMANUAL
Ventilation Air Filter
HA-95
Page 3176 of 3189
A
A/C air flow (manual A/C) ..............................HA-19
A/C air flow <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110024> TC-27
A/C component layout (manual A/C) .............HA-17
A/C compressor clutch removal and
installation (manual A/C).............................HA-82
A/C compressor clutch removal and
installation ...............................................ATC-139
A/C compressor precaution (manual
A/C) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[....HA-5
A/C compressor precaution ............................ATC-7
A/C compressor special service tool
(manual A/C) .................................................HA-9
A/C compressor special service tool ............ATC-11
A/C control linkage adjustment (manual
A/C) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[..HA-42
A/C control operation (manual A/C) ...............HA-18
A/C diagnostic work flow (manual A/C)..........HA-34
A/C evaporator (manual A/C) .........................HA-87
A/C HFC134a (R134a) system precau-
tion (manual A/C) ..........................................HA-2
A/C HFC134a (R134a) system
precaution <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110024> TC-4
A/C HFC134a (R134a) system service
procedure (manual A/C) .............................HA-77
A/C HFC134a (R134a) system service
procedure ................................................ATC-133
A/C HFC134a (R134a) system service
tools (manual A/C) ......................................HA-10
A/C HFC134a (R134a) system service
tools<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011[.ATC-11
A/C HFC134a system service equip-
ment precaution (manual A/C)......................HA-6
A/C HFC134a system service equip-
ment precaution ..........................................ATC-7
A/C lubricant (R134a) (manual A/C) ..............HA-79
A/C lubricant (R134a) ...................................ATC-20
A/C lubrication oil .......................................ATC-150
A/C operational check (manual A/C)..............HA-35
A/C operational check ..................................ATC-51
A/C performance chart (manual A/C).............HA-69
A/C performance test diagnoses
(manual A/C) ...............................................HA-67
A/C performance test diagnoses ..................ATC-89
A/C relay (manual A/C) ..................................HA-65
A/C reray <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110024[TC-85
A/C self-diagnoses (auto A/C) ......................ATC-42
A/C service data specification (manual
A/C) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[..HA-96
A/C service data specification ....................ATC-150
A/C switch (manual A/C) ................................HA-65
A/C system description (auto A/C) ...............ATC-22
A/C trouble diagnoses (auto A/C) ................ATC-29
A/C, A - Wiring diagram................................ATC-33
A/C, M - Wiring diagram (manual A/C) ..........HA-25
A/CCUT - Wiring diagram (YD engine) ........EC-212
A/T - Wiring diagram - AT - FTS ...................AT-120
A/T - Wiring diagram - AT - MAIN .................AT-341A/T - Wiring diagram - AT - PNP/SW ............AT-114
A/T - Wiring diagram - AT -
VSS A/T........................................AT-127, AT-346
A/T fluid checking ............................................AT-13
A/T fluid replacement ......................................AT-13
A/T fluid temperature sensor.........................AT-123
A/T shift lock system - Wiring diagram .........AT-400
A/T shift lock system .....................................AT-399
A/T trouble diagnoses ........................AT-56, AT-256
A/T Wiring diagram - AT -
ENG SS........................................AT-131, AT-386
A/T Wiring diagram AT - 1ST ........................AT-137
A/T Wiring diagram AT - 2ND .......................AT-143
A/T Wiring diagram AT - 3RD .......................AT-149
A/T Wiring diagram AT - 4TH ........................AT-155
A/T Wiring diagram AT - BA/FTS.....AT-198, AT-380
A/T Wiring diagram AT - LPSV ........AT-167, AT-391
A/T Wiring diagram AT - OVRCSV ..AT-190, AT-370
A/T Wiring diagram AT - SSV/A.......AT-174, AT-360
A/T Wiring diagram AT - SSV/B.......AT-179, AT-365
A/T Wiring diagram AT - TCV ..........AT-162, AT-375
A/T Wiring diagram AT - TPS ..........AT-185, AT-355
A/T Wiring diagrawm AT -
VSSMTR ......................................AT-204, AT-351
ABS (anti-lock brake system).........................BR-45
ABS - Wiring diagram ....................................BR-50
ABS sensor rotor ............................................AX-24
Accelerator control system .........................FE-3, 14
Accelerator pedal position (APP) sen-
sor (QG engine) ..........EC-212, EC-219, EC-346,
EC-538, EC-545, EC-619
Accelerator pedal released position
learning (QG engine)....................EC-31, EC-426
Accelerator position sensor
(YD engine).................................................EC-89
Air bag disposal..............................................RS-35
Air bag precautions ...........................................GI-3
Air bag <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011[...RS-20
Air bleeding (hydraulic clutch) ........................CL-10
Air bleeding for brake system ..........................BR-8
Air cleaner and air duct (QG engine) ............EM-14
Air cleaner filter (QG engine).........................EM-14
Air conditioner cut control
(QG engine)..................................EC-26, EC-421
Air conditioner cut control (YD engine) ..........EC-19
Air flow meter - See Mass air flow sen-
sor (QG engine) .........................EC-135, EC-497
Air flow meter - See Mass air flow sen-
sor (YD engine) ..........................................EC-78
Air mix door control linkage adjustment
(manual A/C) ...............................................HA-44
Air mix door control linkage
adjustment ................................ATC-65, ATC-127
Air mix. door motor.......................ATC-63, ATC-127
Air spoiler, rear................................................BT-47
Alternator <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[...SC-30
Ambient sensor...........ATC-101, ATC-103, ATC-116
Angular tightening application
(QG engine)..................................................EM-3
Angular tightening application
(YD engine) ..................................................EM-3
ALPHABETICAL INDEX
IDX-2
Page 3183 of 3189
Starting system...............................................SC-13
Steering linkage ..............................................ST-15
Steering switch................................................EL-41
Steering wheel and column ............................ST-10
Steering wheel play ..........................................ST-6
Steering wheel turning force .............................ST-8
Stop lamp switch (QG engine) ......EC-361, EC-630
Stop lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[.EL-58
STOP/L - Wiring diagram................................EL-58
Striking rod (M/T) ...............................MT-32, 56, 94
Strut (front) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[....SU-9
Strut (rear) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[..SU-20
Sub-gear (M/T) .........................................MT-31, 55
Sun roof, electric ...........................................EL-249
Sunload sensor...........ATC-106, ATC-108, ATC-118
Sunroof<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[....BT-60
Super lock <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110028[L-301
Supplemental restraint system - Wiring
diagram <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110035[S-46
Supplemental Restraint System .....................RS-20
Symbols and abbreviations..............................GI-11
Symptom matrix chart
(QG engine)..................................EC-70, EC-449
Symptom matrix chart (YD engine)................EC-53
Synchronizer (M/T) ............................MT-31, 55, 93
System readiness test (SRT) code
(QG engine) ................................................EC-40
T
Tachometer <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110028[L-110
Tail lamp <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[...EL-55
TCM circuit diagram ........................................AT-15
TCM inspection table .......................AT-107, AT-303
Thermostat................................................LC-15,40
Three way catalyst function
(QG engine) ..............................................EC-247
Three way catalyst precautions.........................GI-6
Throttle body (QG engine) .............................EM-18
Throttle control motor relay
(QG engine)................................EC-286, EC-587
Throttle position sensor (TPS)
(QG engine) ..EC-200, EC-206, EC-336, EC-342,
EC-344, EC-526, EC-532, EC-609,
EC-615, EC-617
Throttle position switch ....................AT-244, AT-340
Throttle valve closed position learning
(QG engine)..................................EC-31, EC-426
Throwout bearing - See Clutch release
bearing ..................................................CL-17,20
Tie-rod ball joints.............................................ST- 1 9
Tie-rod <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011[.....ST-15
Tightening torque of standard bolts.................GI-50
Timing chain (QG engine)..............................EM-47
Timing chain (YD engine) ..............................EM-20
Tire size <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[....GI-44
Torque converter installation ............AT-412, AT-509
Tow truck towing ..............................................GI-48
TPS1 - Wiring diagram
(QG engine)................................EC-208, EC-534TPS2 - Wiring diagram
(QG engine) ................................EC-338, EC-611
TPS3 - Wiring diagram
(QG engine)................................EC-202, EC-528
Transmission case (M/T) ...................MT-30, 54, 92
Tread-FR&RR (Dimensions)............................GI-44
Trim <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[......BT-31
Trouble diagnoses ...........................................GI-32
Trunk lid finisher..............................................BT- 4 5
Trunk lid opener - See Trunk lid .....................BT-10
Trunk lid trim <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[BT-45
Trunk lid <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[...BT-10
Trunk room lamp ...........................................EL-108
Trunk room trim...............................................BT-45
TURN - Wiring diagram ..................................EL-71
Turn signal lamp .............................................EL-67
Two trip detection logic
(QG engine)..................................EC-36, EC-430
Two-pole lift <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[..GI-47
U
Under body <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110025[T- 7 7
V
Vacuum hose (brake system).........................BR-22
Vacuum hose drawing (Engine control)
(QG engine)..................................EC-22, EC-417
Vacuum pump.................................................BR-23
Valve clearance (YD engine) .........................EM-59
Valve guide (QG engine) ...............................EM-63
Valve guide (YD engine) ................................EM-50
Valve lifter<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...EM-41
Valve seat (QG engine) .................................EM-64
Valve seat (YD engine) ..................................EM-52
Valve spring (QG engine) ..............................EM-66
Valve spring (YD engine) ...............................EM-54
Vehicle speed sensor (VSS)
(QG engine)................................EC-258, EC-679
Vehicle speed sensor (VSS)
(YD engine)...............................................EC-105
Ventilation air filter (manual A/C) ...................HA-95
Ventilation air filter ......................................ATC-129
Viscosity number (SAE) .................................MA-20
Viscous coupling (FF M/T) .............................MT-93
VSS - Wiring diagram (YD engine) ..............EC-105
W
WARN - Wiring diagram ...............................EL-130
Warning chime ..............................................EL-136
Warning lamps ..............................................EL-129
Washer, front .................................................EL-158
Water pump ..............................................LC-14, 38
Water temperature gauge .............................EL-110
Weatherstrip - See Exterior ............................BT-47
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MA
EM
LC
EC
FE
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AT
AX
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ST
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HA
SC
EL
ALPHABETICAL INDEX
IDX-9