2003 NISSAN ALMERA N16 Srs

SRS825
INSTALLATIONNJRS0019CAUTION:
Always work from the side of or under front passenger air
bag module.
1. Install front passenger air bag module on steering member and
secure with new special bolts.
Ensure harness is not caught between rear of front passenger
air bag module and steering member.
2. Install grove box cover.
3. Install glove box assembly. (Glove box is open.)
SRS827
4. Connect front passenger air bag module connector to air bag
harness connector.
5. Close the connector cover.
6. Close the glove box.
7. Connect both battery cable.
8. Conduct self-diagnosis to ensure entire SRS operates prop-
erly. (Use CONSULT-II or warning lamp check.)
YRS098
Front Side Air Bag Module
REMOVALNJRS0059CAUTION:
Before servicing SRS, turn the ignition switch OFF, dis-
connect both battery cables and wait at least 3 minutes.
Always work from the rear of the front side air bag mod-
ule.
1. Disconnect front side air bag module connector.
SRS867
2. Pull up the seatback trim.
3. Remove the nuts coated with bonding agent securing front
side air bag and the inner cloth with seatback frame.
SRS868
4. Remove inner cloth.
5. Remove front side air bag connector. Front side air bag mod-
ule can then be removed.
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Passenger Air Bag Module (Cont’d)
RS-33

SRS869
CAUTION:
Always place the front side air bag module standing with
the stud bolt side setting bottom.
Do not attempt to disassemble front side air bag module.
Do not use old nuts after removal; replace with new nuts.
Do not insert any foreign objects (screwdriver, etc.) into
front side air bag module connector.
SBF814E
Replace front side air bag module if it has been dropped
or sustained an impact.
Do not expose the front side air bag module to tempera-
tures exceeding 90°C (194°F).
Do not allow oil, grease or water to come in contact with
the front side air bag module.
After front side air bag inflates, all parts of front seatback
(including front seatback frame) should be replaced.
SRS885
INSTALLATIONNJRS00601. Install front side air bag module on seatback frame with new
nuts.
2. Install front side air bag connector.
SRS867
3. Install the seatback trim. Refer to BT-56, “Front Seat”.
4. Secure the inner cloth which covers the front side air bag
module with nuts.
YRS099
5. Connect front side air bag module connector.
6. Connect both battery cables.
7. Go to “SRS Operation Check”, RS-49 and perform self-diag-
nosis to ensure entire SRS operates properly. (Use CON-
SULT-II or “AIR BAG” warning lamp.)
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Front Side Air Bag Module (Cont’d)
RS-34

Disposal of Air Bag Module and Seat Belt Pre-
tensioner
NJRS0022Before disposing of air bag module and seat belt pre-tensioner,
or vehicles equipped with such systems, deploy the systems.
If such systems have already been deployed due to an
accident, dispose of them as indicated in “DISPOSING OF AIR
BAG MODULE AND SEAT BELT PRE-TENSIONER” (RS-40).
When deploying the air bag module and seat belt pre-
tensioner, always use the Special Service Tool; Deployment
tool KV99106400.
When deploying the air bag module and seat belt pre-
tensioner, stand at least 5 m (16 ft) away from the deployment
component.
When deploying air bag module and seat belt pre-tensioner, a
fairly loud noise is made, followed by smoke being released.
The smoke is not poisonous, however, be careful not to inhale
smoke since it irritates the throat and can cause choking.
Always activate one air bag module at a time.
Due to heat, leave air bag module unattended for more than
30 minutes after deployment. Also leave seat belt pre-ten-
sioner unattended for move than 10 minutes after deployment.
Be sure to wear gloves when handling a deployed air bag
module and seat belt pre-tensioner.
Never apply water to the deployed air bag module and seat
belt pre-tensioner.
Wash your hands clean after finishing work.
Place the vehicle outdoors with an open space of at least 6 m
(20 ft) on all sides when deploying air bag module and seat belt
pre-tensioner while mounted in vehicle.
Use a voltmeter to make sure the vehicle battery is fully
charged.
Do not dispose of the air bag module and seat belt pre-ten-
sioner un-deployed.
SRS005-B
CHECKING DEPLOYMENT TOOLNJRS0022S01Connecting to BatteryNJRS0022S0101CAUTION:
The battery must show voltage of 9.6V or more.
Remove the battery from the vehicle and place it on dry wood
blocks approximately 5 m (16 ft) away from the vehicle.
Wait 3 minutes after the vehicle battery is disconnected before
proceeding.
Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
Make sure the polarity is correct. The right side lamp in the
tool, marked “deployment tool power”, should glow with a
green light. If the right side lamp glows red, reverse the con-
nections to the battery.
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner
RS-35

SBF266H
Deployment Tool CheckNJRS0022S0102Press the deployment tool switch to the “ON” position. The left side
lamp in the tool, marked “air bag connector voltage” should illumi-
nate. If it does not illuminate, replace the tool.
Air Bag Deployment Tool Lamp Illumination Chart
(Battery connected)
NJRS0022S0103
Switch operationLeft side lamp, green*
“AIR BAG CONNECTOR
VOLTAGE”Right side lamp, green*
“DEPLOYMENT TOOL
POWER”
OFF OFF ON
ON ON ON
*: If this lamp glows red, the tool is connected to the battery incorrectly.Reverse
the connections and make sure the lamp glows green.
SRS232-E
SRS233-E
DEPLOYMENT PROCEDURES FOR AIR BAG MODULE
(OUTSIDE OF VEHICLE)
NJRS0022S02Unless the vehicle is being scrapped, deploying the air bag in the
vehicle is not recommended. This may cause damage to the
vehicle interior.
Anchor air bag module bracket (KV99105300) in a vise secured to
a firm foundation during deployment.
Deployment of Driver Air Bag Module (Outside of
vehicle)
NJRS0022S02011. Using wire, secure driver air bag module to air bag module
bracket (SST: KV99105300) at two places.
CAUTION:
Use wire of at least 1 mm (0.04 in) diameter.
2. Firmly secure air bag module bracket (SST: KV99105300) with
driver air bag module attached, in a vise.
SRS234-E
3. Connect deployment tool (SST: KV99106400) to driver air bag
module connector.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner (Cont’d)
RS-36

SRS020-A
4. Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
5. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the driver air bag module, stand at least 5 m
(16 ft) away from the driver air bag module.
SRS685-B
Deployment of Front Passenger Air Bag Module
(Outside of vehicle)
NJRS0022S02021. Make an 8.5 mm (0.335 in) diameter hole in air bag module
bracket (SST: KV99105300) at the position shown in figure at
left.
SRS145-F
2. Firmly secure air bag module bracket (SST: KV99105300) in a
vise.
SRS833
3. Match the two holes in air bag module bracket (held in vise)
and front passenger air bag module and fix them with two bolts
[M8×25-30mm(0.98-1.18in)].
CAUTION:
If a gap exists between front passenger air bag module and air
bag module bracket, use a piece of wood inserted in the gap
to stabilize the front passenger air bag module.
SRS832
4. Connect deployment tool adapter (SST: KV99108300) to
deployment tool (SST: KV99106400) connector and front pas-
senger air bag module connector.
5. Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
6. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the front passenger air bag module will deploy.
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner (Cont’d)
RS-37

SRS020-A
CAUTION:
When deploying the front passenger air bag module, do
not stand on the deploying side.
Stand at least 5 m (16 ft) away from the front passenger
air bag module.
SRS490-C
Deployment of Front Side Air Bag Module (Outside of
vehicle)
NJRS0022S02041. Make 6.5 mm (0.256 in) diameter holes in air bag module
bracket (SST: KV99105300) at the position shown in figure at
left.
2. Firmly secure air bag module bracket (SST: KV99105300) in a
vise.
SRS871
3. Remove nuts then remove the bracket from front side air bag
module.
SRS628-B
4. Insert the stud bolts of side air bag module into the two holes
in air bag module bracket (held in vise) and fix them with two
M6 nuts.
CAUTION:
Side air bag module should be secured to air bag module
bracket (SST: KV99105300) in a vise with stud bolt side setting
bottom.
YRS100
5. Connect deployment tool adapter (SST: KV99109000) to
deployment tool (SST: KV99106400) connector and connector
on air bag module.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner (Cont’d)
RS-38

SRS020-A
6. Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
7. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
8. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the air bag module, stand at least 5 m (16 ft)
away from the air bag module.
SRS689
DEPLOYMENT PROCEDURES FOR SEAT BELT PRE-
TENSIONER (OUTSIDE OF VEHICLE)
NJRS0022S051. Firmly grip front seat belt pre-tensioner in a vise and cut the
webbing off.
SRS690-B
2. Connect deployment tool adapter (SST: KV99108200) to
deployment tool (SST: KV99106400) connector and front seat
belt pre-tensioner connector.
SRS242-D
3. Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
4. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
5. Press the button on the deployment tool. The left side lamp on
the tool, marked “seat belt pre-tensioner connector voltage”,
will illuminate and the front seat belt pre-tensioner will deploy.
CAUTION:
When deploying the front seat belt pre-tensioner, stand at
least 5 m (16 ft) away from the front seat belt pre-tensioner.
DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT
PRE-TENSIONER WHILE MOUNTED IN VEHICLE
NJRS0022S03When disposing of a vehicle, deploy air bag module and seat belt
pre-tensioners while they are mounted in vehicle.
CAUTION:
When deploying air bag module or seat belt pre-tensioner,
ensure vehicle is empty.
1. Disconnect both the vehicle battery cables and wait 3 minutes.
2. Disconnect air bag module and seat belt pre-tensioner connec-
tor.
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner (Cont’d)
RS-39

3. Connect deployment tool (SST: KV99106400) to air bag mod-
ule or seat belt pre-tensioner.
For front passenger air bag module, attach deployment tool
adapter (SST: KV99108300) to the tool connector. For front
side air bag module, attach deployment tool adapter [SST:
KV99109000 (For 4-door Sedan) or SST: KV99108300 (For
Hatchback)]. For front seat belt pre-tensioner, attach deploy-
ment tool adapter (SST: KV99108200) to the tool connector.
SRS006
4. Connect red clip of deployment tool to battery positive termi-
nal and black clip to negative terminal.
5. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module or seat belt pre-tensioner will deploy.
CAUTION:
Activate only one air bag module or seat belt pre-tensioner at
a time.
SBF276H
DISPOSING OF AIR BAG MODULE AND SEAT BELT
PRE-TENSIONER
NJRS0022S04Deployed air bag module and seat belt pre-tensioner are very hot.
Before disposing of air bag module, and seat belt pre-tensioner
wait at least 30 minutes, and 10 minutes, respectively. Seal them
in a plastic bag before disposal.
CAUTION:
Never apply water to a deployed air bag module and seat
belt pre-tensioner.
Be sure to wear gloves when handling a deployed air bag
module and seat belt pre-tensioner.
No poisonous gas is produced upon air bag module
deployment. However, be careful not to inhale gas since it
irritates throat and can cause choking.
Do not attempt to disassemble air bag module and seat
belt pre-tensioner.
Air bag module and seat belt pre-tensioner cannot be
reused.
Wash your hands clean after finishing work.
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-tensioner (Cont’d)
RS-40