2003 MINI COOPER service

85
OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
TIRE INFLATION PRESSUREInformation for your safetyThe factory-approved radial tires are
matched to the vehicle and have been
selected to provide optimum safety and
driving comfort if used properly.
It is not merely the tire's service life, but
also driving comfort and – above all else –
driving safety that depend on the condition
of the tires and the maintenance of the
specified tire pressure.
Incorrect inflation pressure is a frequent
cause of tire damage. It also significantly
influences the roadholding ability of your
MINI.
Check tire inflation pressures regu-
larly – at least every two weeks and
before beginning a longer trip. Failure to
observe these precautions can result in
incorrect tire pressures, which cause unsta-
ble handling response as well as tire dam-
age, and can ultimately lead to an accident.
Also check the inflation pressure on the
space-saver spare tire. and makes recommended by the manufac-
turer of your MINI, which can be asked for
from your MINI Dealer.
Inflation pressures are on a sticker attached
to the B-pillar and visible with the driver's
door open.Checking tire inflation pressuresAll pressures are specified in the standard
units of pressure for your country – psi/
kilopascal – and apply to cold tires, i.e. tires
at ambient temperature.
After correcting the tire inflation pressure,
reinitialize the Flat Tire Monitor, see
page 64.
Checking the inflation pressure on the
space-saver spare tireBehind the bumper there is a valve exten-
sion accessible from the outside for check-
ing the inflation pressure.Run Flat tiresRun Flat tires, available as an optional
extra, consist of self-contained tires and
special rims. The tire reinforcement
ensures that the tire retains residual safety
in the event of pressure drop, and driving
remains possible to a restricted degree. The
vehicle is equipped with a Flat Tire Monitor
which indicates a flat tire.
More information, see pages 64, 116.
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TIRE REPLACEMENT Tread wearThe tread wear grade is a comparative rat-
ing based on the wear rate of the tire when
tested under controlled conditions on a
specified government test course.
For example, a tire graded 150 would wear
one and one-half – 1 γ – times as well on
the government course as a tire graded
100. The relative performance of tires
depends upon the actual conditions of their
use, however, and may depart significantly
from the norm due to variations in driving
habits, service practices and differences in
road characteristics and climate.TractionThe traction grades, from highest to lowest,
are AA, A, B, and C.
Those grades represent the tire's ability to
stop on wet pavement as measured under
controlled conditions on specified govern-
ment test surfaces of asphalt and concrete.
A tire marked C may have poor traction per-
formance.
The traction grade assigned to this
tire is based on straight-ahead brak-
ing traction tests, and does not include
acceleration, cornering, hydroplaning, or
peak traction characteristics.<
TemperatureThe temperature grades are A
– the highest
– B and C, representing the tire's resistance
to the generation of heat and its ability to
dissipate heat when tested under con-
trolled conditions on a specified indoor lab-
oratory test wheel.
Sustained high temperature can cause the
material of the tire to degenerate and
reduce tire life, and excessive temperature
can lead to a sudden flat tire. The grade C
corresponds to a level of performance
which all passenger car tires must meet
under the Federal Motor Vehicle Safety
Standard No. 109. Grades B and A represent
higher levels of performance on the labora-
tory test wheel than the minimum required
by law.
The temperature grade for this tire is
established for a tire that is properly
inflated and not overloaded. Excessive
speed, underinflation, or excessive loading,
either separately or in combination, can
cause heat buildup and possible tire fai-
lure.<
Uniform Tire Quality Grading Quality grades can be found where applica-
ble on the tire sidewall between tread
shoulder and maximum section width.
For example:
Treadwear 200
Traction AA
Temperature ATire age The date on which the tire was manufac-
tured is indicated by the code on the side-
wall:
DOT ... 1202 indicates that the tire was
manufactured in Week 12 of the year 2002.
The manufacturer of your MINI recom-
mends replacing all tires – including the
space-saver tire, regardless of actual wear –
after 6 years at the latest.Run Flat tires
For replacement, use only Run Flat
tires, as in the event of a flat tire
there is no space-saver spare tire.
You will recognize Run Flat tires by a circu-
lar symbol containing the letters RSC on
the side of the tire, see pages 85, 116.<
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
BONNET
Do not attempt to service your vehi-
cle if you do not have the required
technical background. Before working in
the engine compartment, switch off the
engine and allow it to cool down. Before
working on the electrical system, always
disconnect the battery first. For all work on
the vehicle, comply with the appropriate
information and instructions. Failure to
work in an informed, professional manner
when servicing components and materials
constitutes a safety hazard for vehicle
occupants and other road users. If you are
not familiar with the guidelines, please
have the operations performed by your
MINI Dealer.<
To unlock Pull the lever in the right door area beneath
the instrument panel.
To open1. Reach under the bonnet
2. Pull the release lever
3. Open the bonnet.To closeAllow the bonnet to fall from a height of
approx. 1 ft / 30 cm.
To avoid injuries, be sure that the
travel path of the bonnet is clear
when it is closed, as with all closing proce-
dures.
If it is determined that the bonnet is not
completely closed while driving, stop
immediately and close it securely, see also
page 16.<
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
ENGINE OILThe oil volume between the two notches –
MIN, MAX – on the dipstick corresponds to
approx. 1.1 quarts / 1 liter. Do not fill
beyond the upper notch on the dipstick.
Excess oil will damage the engine.
Adding engine oil
Only top up oil when the oil level has
dropped to just above the lower
notch of the dipstick. However, never allow
the level to drop below the lower notch.<
MINI engines are designed to operate
without oil additives; the use of addi-
tives could lead to damage in some cases.
That is also valid for the Continuously Vari-
able automatic Transmission (CVT), the
gear box and the power assisted steering.<
The manufacturer of your MINI recom-
mends that you have the oil changed at
your MINI Dealer.
Continuous exposure to used oil has
caused cancer in laboratory testing.
For this reason, any skin areas that come
into contact with oil should be thoroughly
washed with soap and water.
Always store oil, grease, etc., out of reach of
children. Comply with all warning labels
and information on lubricant containers.<
Comply with the applicable environ-
mental laws regulating the disposal
of used oil.<
Specified engine oilsThe quality of the engine oil selected has
critical significance for the operation and
service life of an engine. Based on extensive
testing, the manufacturer of your MINI
approves only certain grades of engine oil.
Use only approved MINI High Performance
Synthetic Oil.
If you are unable to obtain MINI High Per-
formance Synthetic Oil, you can add small
amounts of synthetic oil in between oil
changes. Only use oils with the API SH spec-
ification or higher.
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OVERVIEW REPAIRSOPERATIONCONTROLS DATA INDEX
COOLANT BRAKE FLUIDTo add coolant

MINI COOPER:
1. Slowly open the cap by pulling at the tab
to allow accumulated pressure to
escape.
2. Pull open the cap completely.
3. If the coolant is low, slowly add coolant
until the correct level is reached – do not
overfill.
MINI COOPER S:
1. Open the cap by turning it slightly coun-
terclockwise to allow accumulated pres-
sure to escape.
2. Unscrew and open the cap completely.
3. If the coolant is low, slowly add coolant
until the correct level is reached – do not
overfill.
The coolant is made up of water and an
antifreeze with corrosion resistance. The
mixture ratio of 50 to 50 must be kept the
entire year due to the required anti-corro-
sion property. No other additives are
required.
Replace the coolant every three years.
Warning lamp
If the brake warning lamp comes
on with the parking brake released:
The brake fluid level is too low, see
page 15.
Brake warning lamp for Canadian
models.
Adding brake fluidTo add brake fluid or to determine and cor-
rect the cause of brake fluid loss, consult
your MINI Dealer. Your MINI Dealer is famil-
iar with the specifications for factory-
approved brake fluids – DOT 4.
Brake fluid loss may result in extended
brake pedal travel. If this occurs, refer to
the information on page 84.
Brake fluid is hygroscopic, that is, it
absorbs moisture from the air over
time.
In order to ensure the brake system's safety
and reliability, have the brake fluid
changed every two years by a MINI Dealer,
see also the Service and Warranty Informa-
tion Booklet for US models or the Warranty
and Service Guide Booklet for Canadian
models. Brake fluid is toxic and also dam-
ages vehicle paintwork. Always store brake
fluid in tightly-closed original containers
kept well away from the reach of children.
Do not spill the brake fluid and do not fill
the brake fluid reservoir beyond the MAX
mark. The brake fluid could ignite upon
contact with hot engine parts and cause
serious burns.<
Comply with the applicable environ-
mental laws regulating the disposal
of brake fluid.<
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MINI MAINTENANCE SYSTEMThe MINI Maintenance System has been
designed as a reliable means of providing
maximum driving and operating safety –
and as cost-effective for you as possible.
Please bear in mind that regular mainte-
nance is not only necessary for the safety of
your vehicle, but also plays a significant
role in maintaining the resale value of the
vehicle.
Service Interval DisplayWhile conventional systems specify main-
tenance according to fixed distances
driven, the MINI Maintenance System takes
account of the operating conditions of the
vehicle, for distances can be driven in many
different ways:
60,000 miles / 100,000 km short distance
operation can not be equated with
60,000 miles / 100,000 km long distance
operation from a maintenance standpoint.
The condition-based MINI Maintenance
System includes the Engine Oil Service and
Inspections I and II.
Determining the maintenance intervals
according to the actual use of the vehicle
covers every kind of operating situation.
People who drive very little – much less
than 6,000 miles / 10,000 km per year –
should have the engine oil changed at least
every 2 years since oil deteriorates over
time, regardless of use.
For more information on the service inter-
val display, see page 60.
Service and Warranty Information
Booklet for US models, Warranty and
Service Guide Booklet for Canadian
models For additional information on maintenance
intervals and procedures, please refer to
the Service and Warranty Information
Booklet for US models or the Warranty and
Service Guide Booklet for Canadian models.
As a precaution against rust, it is advisable
to have the body checked for damage from
rocks or gravel at the same time, depending
upon operating conditions.
Have your vehicle's maintenance and
repairs performed at your MINI
Dealer. Be sure that all maintenance work
is confirmed in the Service and Warranty
Information Booklet for US models or the
Warranty and Service Guide Booklet for
Canadian models. These entries are your
proof that the vehicle has received regular
maintenance. They are also a requirement
for warranty claims.<
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OBD SOCKET The interface socket for onboard diagnos-
tics is located on the driver's side, behind a
cover located beneath the instrument
panel. The cover has the letters OBD on it.
The purpose of the OBD system is to ensure
proper operation of the emission control
system for the vehicle‘s lifetime. The sys-
tem monitors emission-related compo-
nents for deterioration and malfunction.
An illuminated lamp informs you of
the need for service, not of the
need to stop the vehicle.
However, the system should be checked by
your MINI Dealer at the earliest possible
opportunity.
Under certain conditions, the indicator will
blink or flash. This indicates a rather severe
level of engine misfire. When this occurs,
you should reduce speed and consult the
nearest MINI Dealer as soon as possible.
Severe engine misfire over only a short
period of time can seriously damage emis-
sion control components, especially the
catalytic converter.
Service Engine Soon warning lamp
for Canadian models.
When the filler cap is not properly
tightened, the OBD system can detect
the vapor leak and the indicator will light
up. If the filler cap is subsequently tight-
ened, the indicator lamp should go out
within a few days.<
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OVERVIEW
CONTROLS
OPERATION, CARE, MAINTENANCE
OWNER SERVICE PROCEDURES
INDEX TECHNICAL DATA
105
OVERVIEW REPAIRSOPERATION CONTROLS DATA INDEX
Repairs
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