2003 MERCEDES-BENZ E320 warning light

293 Practical hints
What to do if …
Problem
Possible cause
Suggested solution
?
The yellow "CHECK ENGINE"
malfunction indicator lamp
comes on while driving.
There is a malfunction in:

The fuel injection system


The ignition system


The exhaust system


The fuel system
Such malfunctions may result in excessive
emissions values and may switch the engine
to its limp-home (emergency operation)
mode.

Have the vehicle checked as soon as
possible by an authorized
Mercedes-Benz Center.
An on-board diagnostic connector is
used by the service station to link the
vehicle to the shop diagnostics sys-
tem. It allows the accurate identifica-
tion of system malfunctions through
the readout of diagnostic trouble
codes. It is located in the front left
area of the footwell next to the park-
ing brake.
Your gas tank is empty.

After refuelling, start the engine three
or four times in succession.
The limp-home mode is canceled. You do
not need to have your vehicle checked.
<
The red seat belt warning lamp
blinks for a brief period after
starting the engine.
The warning lamp reminds you to fasten seat
belts.

Fasten your seat belt.
W
The yellow fuel tank reserve
warning lamp lights up while
driving.
The fuel level has gone below the reserve
mark.
Gas cap not closed tight.

Refuel at the next gas station
(page 259).

Close gas cap

333 Practical hints
Replacing bulbs
Rear lamps Notes on bulb replacement


Use only 12-volt bulbs of the same type
and with the specified watt rating.


Switch lights off before changing a bulb
to prevent short circuits.


Always use a clean lint-free cloth when
handling bulbs.


Y o u r h a n d s s h o u l d b e d r y a n d f r e e o f o i l
and grease.


If the newly installed bulb does not light
up, visit an authorized Mercedes-Benz
Center.


Have the LEDs and bulbs for the follow-
ing lamps replaced by an authorized
Mercedes-Benz Center:

Additional turn signal lamps in the
exterior rear view mirrors


High mounted brake lamp


Bi-Xenon lamps


Front fog lamps
Lamp
Type
7
High mounted brake
lamp
LED
8
Tail, parking and
standing lamp
HiP
9
License plate lamps
C 5 W
Warning!
G
Keep bulbs out of reach of children.
Bulbs and bulb sockets can be very hot. Al-
low the lamp to cool down before changing
a bulb.
Halogen lamps contain pressurized gas. A
bulb can explode if you:

touch or move it when hot


drop the bulb


scratch the bulb
Wear eye and hand protection.
Because of high voltage in Bi-Xenon lamps,
it is dangerous to replace the bulb or repair
the lamp and its components. We recom-
mend that you have such work done by a
qualified technician.

334 Practical hintsReplacing bulbsReplacing bulbs for front lamps
1Bulb socket for turn signal lamp
2High beam bulb
3Bulb socket for parking and standing
lamp
High beam bulb (Halogen headlamps
only)
Switch off the lights.

Open the hood (
page 261).

Press the clamp and remove headlamp
cover.

Pull electrical connector off.

Turn the locking mechanism counter-
clockwise and take out the high beam
bulb2.

Insert the new high beam bulb so that
the base is in the recess of the holder.

Turn the locking mechanism clockwise.

Plug the connector onto the high beam
bulb.

Align headlamp cover and click into
place.
High beam bulb (Bi-Xenon* headlamps
only)

Switch off the lights.

Open the hood (
page 261).

Press the clamp and remove headlamp
cover.

Pull electrical connector off.

Turn the locking mechanism counter-
clockwise and take out the high beam
bulb2.

Insert the new high beam bulb so that
the base is in the recess of the holder.

Turn the locking mechanism clockwise.

Plug the connector onto the high beam
bulb.

Align headlamp cover and click into
place.
Warning!
G
Because of high voltage in Bi-Xenon lamps,
it is dangerous to replace the bulb or repair
the lamp and its components. We recom-
mend that you have such work done by a
qualified technician.

336 Practical hintsReplacing bulbsReplacing bulbs for rear lamps
Tail lamp assemblies
The tail lamps are equipped with HiP bulbs.License plate lamp
1Screw

Switch off the lights.

Loosen both screws1 and remove
lamp.

Replace the tubular lamp and reinstall
lamp.

Retighten the screws.
!To prevent scratches, we recommend
that you have the sidemarker bulb re-
placed by an authorized Mer-
cedes-Benz Center.Warning!
G
The bulbs in the tail lamps cannot be re-
placed individually. The tail lamp bulbs are
under pressure and could explode during an
attempt to replace them.
If the tail lamps are malfunctioning, have
them exchanged at an authorized Mer-
cedes-Benz Center.

340 Practical hintsFlat tire
Removing the wheel
1Alignment bolt
Unscrew the upper-most wheel bolt
and remove.

Replace this wheel bolt with alignment
bolt1 supplied in the tool kit.

Remove the remaining bolts.

Remove the wheel.Mounting the Minispare wheel

Clean contact surfaces of wheel and
wheel hub.

Guide the spare wheel onto the align-
ment bolt and push it on.

Insert wheel bolts and tighten them
slightly.
Warning!
G
Position the jack only on the jack take-up
brackets designed for this purpose.
If the jack is not properly positioned, the ve-
hicle may slip off of the jack.Warning!
G
The jack is intended only for lifting the vehi-
cle briefly for wheel changes. It is not suited
for performing maintenance work under the
vehicle. Never lie down under the raised ve-
hicle. Do not start the engine when the vehi-
cle is raised.
!Do not place wheel bolts in sand or dirt.
This could result in damage to the bolt
and wheel hub threads.
!To avoid paint damage, place wheel flat
against hub and hold it there while in-
stalling first wheel bolt.

341 Practical hints
Flat tire

Unscrew the alignment bolt, install last
wheel bolt and tighten slightly.In the case of a flat tire, you may tempo-
rarily use the Minispare* wheel when ob-
serving the following restrictions:


Do not exceed a vehicle speed of
50 mph (80km/h).


Drive to the nearest tire repair facility
to have the flat tire repaired or re-
placed as appropriate.


Do not operate vehicle with more than
one spare wheel mounted.
Warning!
G
Always replace wheel bolts that are dam-
aged or rusted.
Never apply oil or grease to wheel bolts.
Damaged wheel hub threads should be re-
paired immediately. Do not continue to drive
under these circumstances! Contact an au-
thorized Mercedes-Benz Center or call
Roadside Assistance.
Incorrect mounting bolts or improperly
tightened mounting bolts can cause the
wheel to come off. This could cause an acci-
dent. Be sure to use the correct mounting
bolts.
Warning!
G
Use only genuine equipment
Mercedes-Benz wheel bolts. They are identi-
fied by the Mercedes star. Other wheel bolts
may come loose.
Do not tighten the wheel bolts when the ve-
hicle is raised. Otherwise the vehicle could
tip over.
Warning!
G
The dimensions of the Minispare* wheel are
different from those of the road wheels. As
a result, the vehicle handling characteristics
change when driving with a Minispare*
wheel mounted.
The spare wheel should only be used tempo-
rarily, and replaced with a regular road
wheel as quick as possible.

347 Practical hints
Jump starting
The battery is located in the trunk on the
right hand side underneath the luggage
box (
page 325). Only jump start the ve-
hicle from the battery in the trunk.

Make sure that the two vehicles do not
touch.

Turn off all electrical consumers.

Apply parking brake.

Shift selector lever to positionP.1Positive terminal of charged battery
2Positive terminal of discharged battery
3Vehicle ground
4Negative terminal of charged battery

Connect positive terminals1 and2 of
the batteries with the jumper cables.
Clamp cable to charged battery1 first.

Start engine of the vehicle with the
charged battery and run at idle speed.

Connect negative terminal4 of the
charged battery and vehicle ground3
(lock ring of the trunk lid lock) in the
trunk with the jumper cable. Clamp ca-
ble to charged battery4 first.

Start the engine of the disabled vehi-
cle.
Now you can again turn on the electrical
consumers. Do not turn on the lights under
any circumstances.

Remove the jumper cables first from
vehicle ground3 and negative
terminal4 and then from positive
terminals1 and2.

Have the battery checked at the next
authorized Mercedes-Benz Center.
Warning!
G
Keep flames or sparks away from battery.
Do not smoke.
Observe all safety instructions and precau-
tions when handling automotive batteries
(page 266).
iThe message
Malfunction - electric
consumers switched off
may appear
in the instrument cluster. It will disap-
pear as soon as the battery is suffi-
ciently charged.
!Vehicles with automatic transmission:
Do not tow-start the vehicle.

375 Technical terms
ABS
(A
ntilock B
rake S
ystem)
Prevents the wheels from locking up
during braking so that the vehicle can
continue to be steered.
Alignment bolt
Metal pin with thread. The centering
pin is an aid used when changing a tire
to align the wheel with the wheel hub.
BabySmart
TM airbag deactivation
system
This system detects if a special system
compatible child restraint seat is in-
stalled on the front passenger seat. The
system will automatically deactivate
the passenger front airbag when such a
seat is properly installed
(PASSENGER AIRBAG OFF indicator
lamp located in the center console
lights up). See your authorized
Mercedes-Benz Center for availability. BabySmart
TM compatible child seats
Special restraint system for children.
The sensor system for the passenger
seat prevents deployment of the pas-
senger side airbag if a BabySmart
TM
compatible child seat is installed.
BAS
(B
rake A
ssist S
ystem)
System for potentially reducing braking
distances in emergency braking situa-
tions. The system is activated when it
senses an emergency based on how
fast the brake is applied.
Bi-Xenon headlamps*
Headlamps which use an electric arc as
a light source and produce a more in-
tense light than filament headlamps.
Bi-Xenon headlamps produce low
beam and high beam.CAC
(C
ustomer A
ssistance C
enter)
Mercedes-Benz customer service cen-
ter which can help you with any ques-
tions about your vehicle and provide
assistance in the event of a break-
down.
CAN system
(C
ontroller A
rea N
etwork)
Data bus network serving to control ve-
hicle functions such as door locking or
windshield wiping.
Cockpit
All instruments, switches, buttons and
indicator/warning lamps in the passen-
ger compartment needed for vehicle
operation and monitoring.