INSTALLATION
NOTE: Sunroof glass must be set in place and
attached as close as possible to flush with the roof
surface. For wind noise reasons, care must be
taken to ensure that the glass is not remounted
either a) Overflush to the roof surface at the front
edge of the glass, or b) Underflush to the roof sur-
face at the rear edge of the glass.
(1) Position glass panel in to opening.
(2) Start the four attaching screws.
(3) Tighten screws.
(4) Verify sunroof operation and alignment. Check
fit and adjust as necessary. (Refer to 23 - BODY/
SUNROOF/GLASS PANEL - ADJUSTMENTS - FIT)
ADJUSTMENTS
ADJUSTMENTS - FIT
(1) Move the sunshade rearward to the open posi-
tion.
(2) Move the sunroof glass panel to the fully closed
position.
(3) Loosen the forward screws on each side enough
to make the front adjustment.
(4) Adjust the front of the sunroof glass panel 1
mm (1/32 inch) below the top surface of the roof
panel.
(5) Tighten the front two screws.
(6) Loosen the rear screws on each side enough to
make the rear adjustment.
(7) Adjust the rear of the sunroof glass panel 1
mm (1/32 inch) above the top surface of the roof
panel.
(8) Tighten the rear two screws.
(9) Check for proper fit. If not OK, repeat glass
panel adjustment.
ADJUSTMENT - TIMING
NOTE: A gage comes with the new motor.
(1) If the glass panel was not in the fully closed
position, when the motor was removed, the sunroof
glass panel needs to be timed, before the new motor
is installed.
(2) Remove sunroof glass panel.
(3) Set gage into the track near the rear of the
opening between the driver slide and the bracket
(Fig. 6).
(4) Move the driver slide forward or aft to get
proper setting.
(5) Repeat the operation on the other side.
(6) Install drive motor.
SUNSHADE
REMOVAL
(1) Open sunroof approximately 50% of the way.
(2) Push sunshade down until tabs clear glass.
(3) Move sunshade forward of glass panel.
(4) Compress the spring loaded plungers holding
the guide blocks in the track.
(5) Slide the sunshade forward while lifting the
front through the opening until the rear guide blocks
are accessible.
CAUTION: Use care not to crease the sunshade
when removing or installing.
(6) Disengage rear guide blocks from track.
INSTALLATION
(1) Install the sunshade from outside of the vehicle
with the sunroof fully open.
(2) Put rear guide blocks into sunshade guide
track.
(3) Push sunshade back and down through the
sunroof opening.
(4) Using a flat blade tool, put front guide blocks
into the sunshade track. By pushing the block
towards the center of the vehicle.
(5) Move the glass panel to approximately halfway
to the fully closed position.
Fig. 6 Sunroof Drive Cable Timing
1 - MOVE DRIVER SLIDE FORWARD/AFT
2 - GAGE
WJSUNROOF 23 - 103
GLASS PANEL (Continued)
WELD LOCATIONS
SPECIFICATIONS
WELD LOCATIONS
INDEX
DESCRIPTION FIGURE
RADIATOR SUPPORT BRACKETS 49
FRONT SUSPENSION SUPPORT REINFORCEMENT 50
FRONT LOWER CROSSMEMBER TO COWL SIDE PANEL 51
FRONT SILL TO LOWER CROSSMEMBER 52
FRONT FENDER MOUNTING BRACKET AND REINFORCEMENT 53
FRONT SUSPENSION SUPPORT TO SILLS AND COWL SIDE PANEL 54
LEFT INSTRUMENT PANEL BRACKET TO COWL SIDE PANEL 55
COWL SIDE UPPER REINFORCEMENT TO COWL SIDE AND FRONT SUSPENSION
SUPPORT56
COWL SIDE PANEL TO DASH PANEL AND INNER BODYSIDE PANEL AND SILL 57
PLENUM ASSEMBLY TO COWL SIDE PANEL 58
FRONT LOWER CROSSMEMBER 59
FRONT SUSPENSION SUPPORT TO DASH 60
WIPER MOUNTING BRACKETS TO PLENUM ASSEMBLY 61
COWL TOP AND PLENUM ASSEMBLY 62
LOWER PLENUM REINFORCEMENT TO LOWER PLENUM PANEL 63
DASH PANEL TO LOWER PLENUM PANEL 64
PLENUM ASSEMBLY TO COWL 65
COWL PANEL TO BODYSIDE SILL 66
COWL PANEL TO FRONT FLOOR PAN 67
FRONT SILLS TO DASH AND FRONT FLOOR PAN 68
COWL SIDE PANEL DASH INNER BODYSIDE AND OUTER BODYSIDE PANELS 69
UPPER FRONT INNER PILLAR TO ROOF AND COWL 70
DOOR OPENINGS 71
B-PILLAR REINFORCEMENT TO INNER BODYSIDE APERTURE 72
REAR QUARTER WINDOW TO BODYSIDE APERTURE INNER AND OUTER 73
LOWER REAR QUARTER TO BODYSIDE APERTURE INNER AND OUTER 74
INNER TRACK BAR, LOWER CONTROL ARM AND TRANSMISSION CROSSMEMBER
BRACKETS TO FRONT SILLS75
TRANSMISSION CROSSMEMBER BRACKET AND REINFORCEMENT TO FRONT
SILLS76
UPPER SILLS AND UPPER CONTROL ARM REINFORCEMENT AND BRACKETS TO
FRONT SILLS77
REINFORCEMENT TO FRONT OUTER SILLS 78
FRONT INNER SILL TO FRONT OUTER SILL 79
OUTER TRACK BAR BRACKET TO FRONT OUTER SILL 80
WJBODY STRUCTURE 23 - 153
