INSTALLATION
(1) Connect lock cylinder switch, if equipped.
(2) Position lock cylinder in door handle.
(3) Position lock cylinder retainer and install
screw (Fig. 13).
(4) Install outside door handle, refer to (Refer to
23 - BODY/DOOR - FRONT/EXTERIOR HANDLE -
INSTALLATION).
TRIM PANEL
REMOVAL
(1) Remove trim plug from mirror flag bezel.
(2) Remove screws attaching trim panel to door
(Fig. 14).
(3) Using trim remover (C-4829 or equivalent),
detach trim panel perimeter push-in fasteners from
door inner panel.
(4) Lift trim panel upward and separate from door.
(5) If equipped, disconnect harness connectors for
power accessories.
(6) Disconnect latch rods from inside handle actua-
tor.
(7) Separate trim panel from vehicle.
INSTALLATION
(1) Connect latch rods to inside handle actuator.
(2) If equipped, connect harness connectors to
power accessories.
(3) Position trim panel on door inner panel.
(4) Press trim panel push-in fasteners inward
around perimeter of door.
(5) Install screws attaching trim panel to door
(Fig. 14).
(6) Install trim plug in mirror flag bezel.
WATERDAM
REMOVAL
(1) Remove door trim panel, refer to (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - REMOVAL).
(2) Peel the waterdam from door.
(3) Route all harnesses and linkage rods through
waterdam as necessary.
(4) Separate waterdam from door (Fig. 15).
INSTALLATION
(1) Waterdam contact surface must be free of con-
taminants. Clean as necessary.
(2) Route all harnesses and linkage rods through
waterdam as necessary.
(3) Position waterdam on door and align all holes.
(4) Press waterdam on door (Fig. 15).
(5) Install door trim panel, refer to (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - INSTALLA-
TION).Fig. 14 Front Door Trim Panel
1 - HARNESS CONNECTOR
2 - NUTSERT
3 - TRIM PLUG
4 - TRIM PANEL
5 - PUSH-IN FASTENER
6 - HARNESS CONNECTOR
7 - LATCH RODS
Fig. 15 Front Door Waterdam
1 - INSULATOR PAD
WJDOOR - FRONT 23 - 17
LOCK CYLINDER (Continued)
LATCH STRIKER
REMOVAL
(1) Remove screws attaching striker to C-pillar
(Fig. 8).
(2) Separate striker and spacer from vehicle.
INSTALLATION
(1) Position striker and spacer on C-pillar.
(2) Install screws. Tighten to 28 N´m (250 in. lbs.)
torque.
TRIM PANEL
REMOVAL
(1) Remove screws attaching trim panel to door
(Fig. 9).
(2) Using trim remover (C-4829 or equivalent),
detach trim panel perimeter push-in fasteners from
door inner panel.
(3) Lift trim panel upward and separate from door.
(4) If equipped, disconnect harness connectors for
power accessories.
(5)
Disconnect latch rods from inside handle actuator.
(6) Separate trim panel from vehicle.
INSTALLATION
(1) Connect latch rods to inside handle actuator.(2) If equipped, connect harness connectors to
power accessories.
(3) Position trim panel on door inner panel.
(4) Press trim panel push-in fasteners inward
around perimeter of door.
(5)
Install screws attaching trim panel to door (Fig. 9).
WATERDAM
REMOVAL
(1) Remove door trim panel, refer to (Refer to 23 -
BODY/DOORS - REAR/TRIM PANEL - REMOVAL).
(2) Peel the waterdam from door.
(3) Route all harnesses and linkage rods through
waterdam as necessary.
(4) Separate waterdam from door (Fig. 10).
Fig. 8 Rear Door Latch Striker
1 - TAPPING PLATE
2 - SPACER
3 - STRIKER
Fig. 9 Rear Door Trim Panel
1 - TRIM PANEL
2 - NUTSERT
3 - HARNESS CONNECTOR
4 - LATCH RODS
Fig. 10 Rear Door Waterdam
1 - INSULATOR PAD
WJDOORS - REAR 23 - 23
(3) Install fascia, refer to (Refer to 13 - FRAMES
& BUMPERS/BUMPERS/FRONT FASCIA - INSTAL-
LATION).
HEADLAMP MOUNTING
MODULE
REMOVAL
CAUTION: Take special care when handling the
HMM not to damage the upper mounting tabs. Step
#3 must be performed prior to removing HMM from
the vehicle to prevent damage to HMM.
(1) Remove fascia, refer to (Refer to 13 - FRAMES
& BUMPERS/BUMPERS/FRONT FASCIA - REMOV-
AL).
(2) Remove inner fender liner.
(3) Reach into the wheelhouse opening and disen-
gage the retainer attaching the HMM to each side of
the body.
(4) Remove bolts attaching headlamp mounting
module to body (Fig. 10).
(5) Disconnect headlamp wire harness connectors.
(6) Separate headlamp mounting module from
vehicle.
INSTALLATION
(1) Position headlamp mounting module at vehicle.
(2) Connect headlamp wire harness connectors.
(3) Engage the retainer attaching the HMM to
each side of the body.
(4) Install bolts attaching headlamp mounting
module to body (Fig. 10).
(5) Install inner fender liner.
(6) Install front fascia, refer to (Refer to 13 -
FRAMES & BUMPERS/BUMPERS/FRONT FASCIA
- INSTALLATION).
LUGGAGE RACK
REMOVAL
NOTE: The skid strips are attached to the roof
panel with adhesive.
(1) Using a trim stick, or other suitable device, pry
support cover off.
(2) If necessary, slide the crossbars to expose the
screws attaching the slide rails to the supports.
(3) Remove the screws retaining the slide rails to
the supports.
Fig. 10 Headlamp Mounting Module
1 - CONNECTOR
2 - CONNECTOR3 - MOUNTING BRACKET
4 - HEADLAMP MODULE
23 - 30 EXTERIORWJ
GRILLE (Continued)
(12) Remove the screw that secures the lower tilt-
ing steering column shroud to the steering column
multi-function switch mounting housing (Fig. 2).
(13) Unsnap the two halves of the tilting steering
column shroud from each other and remove both
halves from the steering column.
(14) Disconnect the instrument panel wire harness
connectors from the following steering column compo-
nents (Fig. 3):
²the two lower clockspring connector receptacles
²the left multi-function switch connector recepta-
cle
²the right multi-function switch connector recep-
tacle
²the two ignition switch connector receptacles
²the shifter interlock solenoid connector recepta-
cle
²if the vehicle is so equipped, the Sentry Key
Immobilizer Module (SKIM) connector receptacle.
(15) Turn the ignition switch to the On position,
then release and remove the shifter interlock cable
connector from the ignition lock housing receptacle.
(16) Turn the ignition switch back to the Lock
position to prevent steering wheel rotation and theloss of clockspring centering following steering col-
umn removal.
(17) Remove the bolt that secures the coupler to
the lower steering column shaft (Fig. 4).
Fig. 2 Steering Column Shrouds Remove/Install
1 - UPPER TILTING COLUMN SHROUD
2 - FIXED COLUMN SHROUD
3 - LOWER TILTING COLUMN SHROUD
4 - SCREW
Fig. 3 Steering Column Connections
1 - LEFT MULTIFUNCTION SWITCH CONNECTOR
2 - LOWER CLOCKSPRING CONNECTORS
3 - RIGHT MULTIFUNCTION SWITCH CONNECTOR
4 - SHIFTER INTERLOCK CABLE CONNECTOR
5 - SHIFTER INTERLOCK SOLENOID CONNECTOR
6 - IGNITION SWITCH CONNECTOR RECEPTACLES
7 - SKIM CONNECTOR
Fig. 4 Steering Column Mounting
1 - COLUMN MOUNTING NUTS
2 - COUPLER BOLT
23 - 38 INSTRUMENT PANEL SYSTEMWJ
INSTRUMENT PANEL SYSTEM (Continued)
(18) Remove the four nuts that secure the steering
column to the studs on the instrument panel steering
column support bracket.
(19) Remove the steering column from the instru-
ment panel. Be certain that the steering wheel is
locked and secured from rotation to prevent the loss
of clockspring centering.
(20) Disconnect the left and right body wire har-
ness connectors, the Ignition Off Draw (IOD) wire
harness connector and the fused B(+) wire harness
connector from the connector receptacles of the JB
(Fig. 5).(21) Disconnect the instrument panel wire harness
connectors from the following floor panel transmis-
sion tunnel components (Fig. 6):
²the Airbag Control Module (ACM) connector
receptacle
²the park brake switch terminal
²the transmission shifter connector receptacle.
(22) Remove the two nuts that secure the instru-
ment panel wire harness ground eyelets to the studs
on the floor panel transmission tunnel in front of and
behind the ACM.
(23) Disengage the retainers that secure the
instrument panel wire harness to the floor panel
transmission tunnel.
(24) Remove the instrument panel to center floor
tunnel bracket from the instrument panel and the
floor panel transmission tunnel. (Refer to 23 - BODY/
INSTRUMENT PANEL/IP CENTER FLOOR TUN-
NEL BRACKET - REMOVAL).
(25) Remove the one screw that secures the floor
duct to the heater and air conditioner housing near
the driver side of the floor panel transmission tunnel
and remove the duct from the housing.
(26) If the vehicle is equipped with the manual
heating and air conditioning system, disconnect the
vacuum harness connector located near the driver
side of the floor panel transmission tunnel behind
the driver side floor duct.
(27) Remove the one screw that secures the instru-
ment panel steering column support bracket to the
driver side end of the heater and air conditioner
housing (Fig. 7).
(28) Remove the one screw that secures the instru-
ment panel steering column support bracket to the
intermediate bracket on the driver side dash panel
(Fig. 8).
Fig. 5 Junction Block Connections
1 - SNAP CLIPS
2 - SCREW
3 - CONNECTOR
4 - LEFT BODY WIRE HARNESS
5 - IOD CONNECTOR
6 - FUSED B+ CONNECTOR
7 - RIGHT BODY WIRE HARNESS
8 - SCREW
9 - CONNECTOR
10 - JUNCTION BLOCK
WJINSTRUMENT PANEL SYSTEM 23 - 39
INSTRUMENT PANEL SYSTEM (Continued)
(35) Disconnect the two instrument panel wire
harness connectors from the two heater and air con-
ditioner housing connectors located near the blower
motor on the passenger side end of the housing (Fig.
12).
(36) Remove the two screws that secure the pas-
senger side instrument panel structural duct to the
heater and air conditioner housing (Fig. 13).(37) Remove the two screws that secure the instru-
ment panel to the passenger side cowl side inner
panel (Fig. 14).
(38) With the aid of an assistant, lift the instru-
ment panel assembly upward off of the studs on the
dash panel near the windshield fence line and to dis-
engage the molded plastic hook formations on the
instrument panel structural duct from the guide
holes at each cowl side inner panel.
(39)
Pull the instrument panel rearward from the
dash panel and the cowl side inner panels and remove it
through the driver side front door of the vehicle.
Fig. 12 Heater and Air Conditioner Housing
Connections
1 - INSTRUMENT PANEL
2 - HVAC HOUSING
3 - INSTRUMENT PANEL WIRE HARNESS
4 - BLOWER MOTOR
Fig. 13 Passenger Side Instrument Panel to
Heater-A/C Housing Mounting
1 - HEATER AND AIR CONDITIONER HOUSING
2 - INSTRUMENT PANEL STRUCTURAL DUCT
3 - SCREW (2)
Fig. 14 Instrument Panel to Passenger Side Cowl
Side Inner Panel Mounting
1 - COWL SIDE INNER PANEL
2 - INSTRUMENT PANEL STRUCTURAL DUCT
3 - SCREW (2)
23 - 42 INSTRUMENT PANEL SYSTEMWJ
INSTRUMENT PANEL SYSTEM (Continued)
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Prior to installing the instrument panel into
the vehicle, loosen the three nuts that secure the
instrument panel intermediate bracket and the accel-
erator pedal assembly to the studs on the dash panel
(Fig. 8).
(2) With the aid of an assistant, load the instru-
ment panel assembly through the driver side front
door of the vehicle and hang it on the studs on the
dash panel near the windshield fence line (Fig. 1).
(3) Be certain that the molded plastic hook forma-
tions on the instrument panel structural duct are
inserted into and seated in the guide holes at each
cowl side inner panel.
(4) Loosely install the two screws that secure each
end of the instrument panel to the cowl side inner
panels.
(5) Install and tighten the two screws that secure
the passenger side instrument panel structural duct
to the heater and air conditioner housing (Fig. 13).
Tighten the screws to 11.8 N´m (105 in. lbs.).
(6) Install and tighten the one screw that secures
the instrument panel steering column support
bracket to the driver side end of the heater and air
conditioner housing (Fig. 7). Tighten the screw to
11.8 N´m (105 in. lbs.).
(7) Tighten the two screws that secure each end of
the instrument panel to the cowl side inner panels
(Fig. 10) and (Fig. 14). Tighten the screws to 11.8
N´m (105 in. lbs.).
(8) Install and tighten the one screw that secures
the instrument panel steering column support
bracket to the intermediate bracket on the driver
side dash panel (Fig. 8). Tighten the screw to 11.3
N´m (100 in. lbs.).
(9) Tighten the three nuts that secure the instru-
ment panel intermediate bracket and the accelerator
pedal assembly to the studs on the dash panel.
Tighten the nuts to 11.3 N´m (100 in. lbs.).(10) Install and tighten the four nuts that secure
the instrument panel to the studs on the dash panel
near the windshield fence line. Tighten the nuts to
11.8 N´m (105 in. lbs.).
(11) Install and tighten the nut that secures the
instrument panel steering column support bracket to
the stud on the driver side cowl plenum panel (Fig.
9). Tighten the nut to 28.2 N´m (250 in. lbs.).
(12) Reinstall the instrument panel to center floor
tunnel bracket onto the instrument panel and the
floor panel transmission tunnel. (Refer to 23 - BODY/
INSTRUMENT PANEL/IP CENTER FLOOR TUN-
NEL BRACKET - INSTALLATION).
(13) Reconnect the two instrument panel wire har-
ness connectors to the two heater and air conditioner
housing connectors located near the blower motor on
the passenger side end of the housing (Fig. 12).
(14) Reconnect the two halves of the radio antenna
coaxial cable connector near the right cowl side inner
panel under the end of the instrument panel.
(15) Reconnect the instrument panel wire harness
connector to the lower cavity of the inline connector
on the passenger side cowl side inner panel and
tighten the connector screw (Fig. 11). Tighten the
screw to 4 N´m (36 in. lbs.).
(16) Reinstall the lower right center bezel onto the
instrument panel. (Refer to 23 - BODY/INSTRU-
MENT PANEL/IP LOWER RIGHT CENTER BEZEL
- INSTALLATION).
(17) Reinstall the end cap onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL END CAP - INSTALLA-
TION).
(18) If the vehicle is equipped with the manual
heating and air conditioning system, reconnect the
vacuum harness connector located near the driver
side of the floor panel transmission tunnel behind
the driver side floor duct.
(19) Position the driver side floor duct to the
heater and air conditioner housing near the driver
side of the floor panel transmission tunnel (Fig. 7).
(20) Install and tighten the one screw that secures
the driver side floor duct to the heater and air con-
ditioner housing near the driver side of the floor
panel transmission tunnel. Tighten the screw to 2.2
N´m (20 in. lbs.).
(21) Route the instrument panel wire harness to
the floor panel transmission tunnel and engage the
retainers that secure the harness to the mounting
brackets on the tunnel (Fig. 6).
(22) Install the instrument panel wire harness
ground eyelets to the studs on the floor panel trans-
mission tunnel in front of and behind the airbag con-
trol module and secure the eyelets with nuts. Tighten
the nuts to 7.3 N´m (65 in. lbs.).
WJINSTRUMENT PANEL SYSTEM 23 - 43
INSTRUMENT PANEL SYSTEM (Continued)
(23) Reconnect the instrument panel wire harness
connectors to the following floor panel transmission
tunnel components:
²the Airbag Control Module (ACM) connector
receptacle
²the park brake switch terminal
²the transmission shifter connector receptacle.
(24) Reconnect the left and right body wire har-
ness connectors, the Ignition Off Draw (IOD) wire
harness connector and the fused B(+) wire harness
connector to the connector receptacles of the Junction
Block (JB) and tighten the connector screws (Fig. 5).
Tighten the screws to 4 N´m (36 in. lbs.).
(25) Engage the lower steering column shaft with
the steering shaft coupler and position the steering
column to the mounting studs on the instrument
panel steering column support bracket (Fig. 4).
(26) Install and tighten the four nuts that secure
the steering column to the studs on the instrument
panel steering column support bracket. Tighten the
nuts to 11.8 N´m (105 in. lbs.).
(27) Install and tighten the bolt that secures the
coupler to the lower steering column shaft. Tighten
the bolt to 49 N´m (36 ft. lbs.).
(28) Turn the ignition switch to the On position,
then install the shifter interlock cable connector into
the ignition lock housing receptacle.
(29) Reconnect the instrument panel wire harness
connectors to the following steering column compo-
nents (Fig. 3):
²the two lower clockspring connector receptacles
²the left multi-function switch connector recepta-
cle
²the right multi-function switch connector recep-
tacle
²the two ignition switch connector receptacles
²the shifter interlock solenoid connector recepta-
cle
²if the vehicle is so equipped, the Sentry Key
Immobilizer Module (SKIM) connector receptacle.
(30) Position the lower tilting steering column
shroud to the steering column multi-function switchmounting housing, then install and tighten the screw
that secures the shroud to the housing (Fig. 2).
Tighten the screw to 1.9 N´m (17 in. lbs.).
(31) Position the upper tilting steering column
shroud over the steering column. Align the upper and
lower shrouds with each other and snap the two
halves together.
(32) Reinstall the steering column bracket onto the
instrument panel steering column support bracket.
(Refer to 23 - BODY/INSTRUMENT PANEL/IP
STEERING COLUMN BRACKET - INSTALLA-
TION).
(33) Reinstall the steering column opening cover
onto the instrument panel. (Refer to 23 - BODY/IN-
STRUMENT PANEL/STEERING COLUMN OPEN-
ING COVER - INSTALLATION).
(34) Reinstall the cluster bezel onto the instru-
ment panel. (Refer to 23 - BODY/INSTRUMENT
PANEL/CLUSTER BEZEL - INSTALLATION).
(35) Reinstall the fuse cover onto the Junction
Block (JB). (Refer to 8 - ELECTRICAL/POWER DIS-
TRIBUTION/FUSE COVER - INSTALLATION).
(36) Reinstall the console onto the floor panel
transmission tunnel. (Refer to 23 - BODY/INTERI-
OR/FLOOR CONSOLE - INSTALLATION).
(37) Reinstall the trim panels onto the right and
left inner cowl sides. (Refer to 23 - BODY/INTERI-
OR/COWL TRIM - INSTALLATION).
(38) Reinstall the scuff plates onto the right and
left front door sills. (Refer to 23 - BODY/INTERIOR/
DOOR SILL SCUFF PLATE - INSTALLATION).
(39) Reinstall the top cover onto the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
INSTRUMENT PANEL TOP COVER - INSTALLA-
TION).
(40) Reinstall the trim onto the right and left
A-pillars. (Refer to 23 - BODY/INTERIOR/A-PILLAR
TRIM - INSTALLATION).
(41) Reconnect the battery negative cable.
23 - 44 INSTRUMENT PANEL SYSTEMWJ
INSTRUMENT PANEL SYSTEM (Continued)