(14) Remove the snap ring from the hub and
remove the clutch field coil (Fig. 22). Slide the clutch
field coil off of the hub.
INSTALLATION
INSTALLATION
(1) Install Viscous Heater to engine mounting
bracket.
(2) Install the Viscous Heater mounting bolts and
tighten to 33 N´m ( 25 ft. lbs.).
(3) Plug the wiring harness electrical connector to
the Viscous Heater clutch.
(4) Install heater hoses to the Viscous Heater con-
nections.
(5) Install heater hose clamps to Viscous Heater
connections.
(6) Install the engine accessory drive belt(Refer to
7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION).
(7) Refill the engine cooling system(Refer to 7 -
COOLING/ENGINE - STANDARD PROCEDURE).
(8) Reconnect the battery negative cable.
(9) Operate vehicle and check for any coolant
leaks, repair as required.
INSTALLATION - VISCOUS HEATER CLUTCH
(1) Install the clutch field coil and snap ring.
(2) Install the screw and retainer on the clutch coil
lead wire harness on the viscous heater housing.
Tighten the screw to 2.2 N´m (20 in. lbs.)
(3) Align the rotor assembly squarely on the front
housing hub.
(4) Install the rotor bearing asembly with the
installer (Special Tool C-6871 or equalivent). Threadthe installer on the shaft, then turn the nut until the
rotor asembly is seated.
(5) Install the external front housing snap ring
with snap ring pliers. The bevel side of the snap ring
must be facing outward. Press the snap ring to make
sure it is properly seated in the groove.
CAUTION: If the snap ring is not fully seated in the
groove it will vibrate out, resulting in a clutch fail-
ure and severe damage to the front housing of the
compressor.
(6) Install the original clutch shims on the shaft.
(7) Install the clutch plate. Install the shaft hex
nut and tighten to 15±20 N´m (11±15 ft. lbs.).
(8) Check the clutch air gap with a feeler gauge
(Fig. 23). If the gap does not meet specification, add
or substract shims as required. The air gap specifica-
tion if 0.41 to 0.79 millimeters (0.016 to 0.031 inch-
es).
NOTE: The air gap is determined by the spacer
shims. When installing an original, or a new clutch
assembly, try the original shims first. When install-
ing a new clutch (and not having the old shims
available) use a 1.0, 0.50 and 0.13 millimeter (0.040,
0.020 and 0.005 inch) shim from the new clutch
hardware package that is provided with the new
clutch.
(9) Reinstall the viscous heater to the mounting
bracket. Tighten the mounting screws to 33 N´m (25
ft. lbs.).
(10) Reinstall the battery negative cable.
Fig. 22 CLUTCH FIELD COIL SNAP RING REMOVE-
typical
1 - COIL
2 - SNAP RING PLIERS
Fig. 23 CHECK CLUTCH AIR GAP-typical
1 - FEELER GAUGE
24 - 78 PLUMBINGWJ
VISCOUS HEATER (Continued)
(M)Malfunction Indicator Lamp (MIL) illuminated during engine operation if this DTC was recorded
(depending if required by CARB and/or EPA). MIL is displayed as an engine icon on instrument panel.
(G)Generator lamp illuminated
Generic Scan
Tool P-CodeDRB Scan Tool Display Brief Description of DTC
P1291 (M) No Temperature Rise Seen From
Intake Air HeatersProblem detected in intake manifold air heating system.
P1292 CNG Pressure Sensor Voltage Too
HighCompressed natural gas pressure sensor reading above
acceptable voltage.
P1293 CNG Pressure Sensor Voltage Too
LowCompressed natural gas pressure sensor reading below
acceptable voltage.
P1294 (M) Target Idle Not Reached Target RPM not achieved during drive idle condition.
Possible vacuum leak or IAC (AIS) lost steps.
P1295 (M) No 5 Volts to TP Sensor Loss of a 5 volt feed to the Throttle Position Sensor has
been detected.
P1295 (M) Accelerator Position Sensor (APPS)
Supply Voltage Too LowAPPS supply voltage input below the minimum
acceptable voltage.
P1296 No 5 Volts to MAP Sensor Loss of a 5 volt feed to the MAP Sensor has been
detected.
P1297 (M) No Change in MAP From Start To
RunNo difference is recognized between the MAP reading at
engine idle and the stored barometric pressure reading.
P1298 Lean Operation at Wide Open
ThrottleA prolonged lean condition is detected during Wide Open
Throttle
P1299 Vacuum Leak Found (IAC Fully
Seated)MAP Sensor signal does not correlate to Throttle Position
Sensor signal. Possible vacuum leak.
P1388 Auto Shutdown Relay Control Circuit An open or shorted condition detected in the ASD or CNG
shutoff relay control ckt.
P1388 Auto Shutdown Relay Control Circuit An open or shorted condition detected in the auto
shutdown relay circuit.
P1389 No ASD Relay Output Voltage At
PCMNo Z1 or Z2 voltage sensed when the auto shutdown
relay is energized.
P1389 (M) No ASD Relay Output Voltage at
PCMAn open condition detected In the ASD relay output
circuit.
P1390 Timing Belt Skipped 1 Tooth or More Relationship between Cam and Crank signals not correct
P1391 (M) Intermittent Loss of CMP or CKP Loss of the Cam Position Sensor or Crank Position
sensor has occurred. For PL 2.0L
P1398 (M) Mis-Fire Adaptive Numerator at Limit PCM is unable to learn the Crank Sensor's signal in
preparation for Misfire Diagnostics. Probable defective
Crank Sensor
P1399 Wait To Start Lamp Cicuit An open or shorted condition detected in the Wait to Start
Lamp circuit.
P1403 No 5V to EGR Sensor Loss of 5v feed to the EGR position sensor.
P01475 Aux 5 Volt Supply Voltage High Sensor supply voltage for ECM sensors is too high.
P1476 Too Little Secondary Air Insufficient flow of secondary air injection detected during
aspirator test (was P0411)
P1477 Too Much Secondary Air Excessive flow of secondary air injection detected during
aspirator test (was P0411).
25 - 12 EMISSIONS CONTROLWJ
EMISSIONS CONTROL (Continued)
