2003 Hyundai Terracan relay

DO-IT-YOURSELF MAINTENANCE 6-1
6. DO-IT-YOURSELF MAINTENANCE G010A01HP-GAT GASOLINE ENGINE COMPARTMENT (3.5 V6)
1. Fuse and Relay box
2. Battery
3. Brake fluid reservoir
4. Power steering fluid reservoir5. Windshield washer fluid reservoir
6. Air cleaner
7. Radiator cap
8. Engine oil filler cap 9. Automatic Transmission fluid level dipstick
(Vehicle with Automatic Transmission)
10. Engine oil level dipstick
11. Engine Coolant reservoir cap G010A02HP
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DO-IT-YOURSELF MAINTENANCE
6-2
G010B01HP-GAT DIESEL ENGINE COMPARTMENT (2.5 TCI) G010B02HP
1. Fuse and Relay box
2. Battery
3. Engine oil filler cap
4. Engine oil level dipstick 5. Brake fluid reservoir
6 Clutch fluid reservoir
7. Power steering fluid reservoir
8. Windshield washer fluid reservoir
9. Air cleaner
10. Radiator cap
11. Fuel filter
12. Engine Coolant reservoir cap
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DO-IT-YOURSELF MAINTENANCE 6-3
G010C01HP-GAT DIESEL ENGINE COMPARTMENT (2.9 CRDi) G010C02HP
1. Fuse and Relay box
2. Battery
3. Engine oil level dipstick
4. Engine oil filler cap 5. Brake fluid reservoir
6 Windshield washer fluid reservoir
7. Air cleaner
8. Radiator cap
9. Automatic Transmission fluid level dipstick
(Vehicle with Automatic Transmission)
10. Fuel filter
11. Power steering fluid reservoir
12. Engine Coolant reservoir cap
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DO-IT-YOURSELF MAINTENANCE
6-18
G200A01A-AAT CHECKING AND REPLACING FUSES Replacing a Fusible Link A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus pre- venting damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box for easy inspection.
G200A01HP
Bad
Good
Belt routing should also be checked to be sure there is no interference between the belts and other parts of the engine. After a belt is re- placed, the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretching after use.
G190A01A-GAT CHECKING DRIVE BELTS Drive belts should be checked periodically for proper tension and adjusted if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if necessary. Diesel (2.5 TCI)
G190D01HP
G190D02HP
Gasoline
Generator pulley
Idler pulley Water pump pulley
COMP.pulley Autotensioner
Crankshaft pulley
Diesel (2.9 CRDi)
Crankshaft pulleyCOMP. pulley
Generator pulley Power steering pulley
Idler pulley Tension pulley
COMP. pulley
Power steering pulley
Water pump pulley Tension pulley Power steering pulley
Crankshaft pulleyTension pulleyGenerator pulley
Tension pulley
Tension pulley
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE You need a helper to check the brake pedal clearance. With the engine running, have your helper press down on the brake pedal several times and then hold it down with a force of about 490N (50 kg, 110 lbs). The brake pedal clear- ance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by your Hyundai dealer and adjust- ed or repaired if necessary.
SSA6180A
71 mm (2.80 in.)

DO-IT-YOURSELF MAINTENANCE 6-19
AXA6201B
3. Be sure to check all other fuses even if you find one that appears to have burned out.
4. Replace the blown fuse by pressing a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. If you do not have a spare fuse, you may be able to borrow a fuse of the same or lower rating from an accessory you can tempo- rarily get along without (the radio or cigarette lighter, for example). Always remember to replace the borrowed fuse.
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse.
Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in the relay box to simplify this operation).
Good
G200B03YBurned out
CAUTION: A burned-out fuse indicates that there is a problem in the electrical circuit. If you re- place a fuse and it blows as soon as the accessory is turned on, the problem is seri- ous and should be referred to a Hyundai dealer for diagnosis and repair. Never re- place a fuse with anything except a fuse with the same or a lower amperage rating. A higher capacity fuse could cause damage and create a fire hazard.
G200B01HP-GAT Replacing Accessory Fuse
G200B01HP
The fuse box for the lights and other electrical accessories will be found under the dashboard on the driver’s side. Inside the box you will find a list showing the circuits protected by each fuse.If any of your car’s lights or other electrical accessories stop working, a blown fuse could be the reason. If the fuse has burned out, you will see that the metal strip inside the fuse has burned through. If you suspect a blown fuse, follow this procedure:
CAUTION: When replacing a fusible link, never useanything but a new fusible link with the same or lower amperage rating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage and create a fire hazard.

IN CASE OF EMERGENCY 3-1
ZD000A1-A
3. IN CASE OF EMER-
GENCY
D010A01A-EAT
If Engine Stalls Whilst Driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the engine again. If your vehicle will not start, contact Hyundai dealer or seek other qualified assistance.
SD020A1-E
IF THE ENGINE WILL NOT START Seek assistance from the nearest Hyundai dealer with regard to the method of ignition and fuelsystem diagnosis.
CAUTION: If the engine refuses to start, no attempt
should be made to push or tow start the vehicle. Vehicles with automatic transmis- sion or fuel injection will not be able to be started in this manner since no drive istransmitted through the automatic trans-mission whilst the engine is not running,and in the case of fuel injected derivatives,the fuel pump will not operate under towstart conditions. In addition, if the vehicle isequipped with an exhaust catalyst, damageto the catalyst may result if the vehicle istow started. HPD020B1-E
IF THE ENGINE CANNOT BE
CRANKED
1. If the vehicle is fitted with manual transmis- sion, ensure that the clutch pedal is de-
pressed whilst cranking the engine. If thevehicle is fitted with automatic transmission,ensure that the transmission selector is atthe "P" or"N" position.
2. Check the battery terminals and connec- tions to ensure that these are clean and alsotight.
3. If the ignition warning lights dim when the engine is cranked and the battery terminalshave been checked, a discharged battery isindicated.
4. Do not attempt to push or tow start the vehicle, refer to "Jump Starting" for informa-tion regarding engine starting when the bat-tery is discharged.
G210A01HP.DAG
3
D010C02A-EAT
If Engine Turns Over Normally but Does Not Start
1. Check fuel level.
2. With the key in the "OFF" position, check all connectors at ignition coils and spark plugs(For Petrol Engine) or check all con-nectors at glow plug and glow plug relay(ForDiesel Engine). Reconnect any that may bedisconnected or loose.
3. Check fuel line in the engine compartment.
4. If engine still refuses to start, call a Hyundai dealer or seek other qualified assistance.

OWNER MAINTENANCE 6-1
SG000A1-E
6. OWNER MAINTENANCE G010A01HP-EAT
PETROL ENGINE COMPARTMENT (3.5 V6)
1. Windscreen washer fluid reservoir
2. Power steering fluid reservoir
3. Clutch fluid reservoir (Not all models)
4. Brake fluid reservoir
5. Engine cover 6. Engine oil filler cap
7. Automatic transmission fluid level dipstick
(Vehicle with Automatic Transmission)
8. Battery
9. Fuse and relay box 10. Air cleaner
11. Radiator cap
12. Engine oil level dipstick
13. Coolant reservoir cap
6
G010A02HP-E
CAUTION: When inspecting or servicing the en- gine, you should handle tools andother heavy objects carefully so thatthe plastic cover of the engine is notdamaged.
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OWNER MAINTENANCE
6-2
G010C01HP-EAT
DIESEL ENGINE COMPARTMENT (2.9 CRDi)
1. Windscreen washer fluid reservoir
2. Brake fluid reservoir
3. Clutch fluid reservoir (Not all models)
4. Engine cover 5. Automatic transmission fluid level dipstick
(Vehicle with Automatic Transmission)
6. Battery
7. Fuse and relay box
8. Air cleaner 9. Engine oil level dipstick
10. Radiator cap
11. Engine oil filler cap
12. Fuel filter
13. Power steering fluid reservoir
14. Coolant reservoir capG010C01HP-D
CAUTION: When inspecting or servicing the en- gine, you should handle tools andother heavy objects carefully so thatthe plastic cover of the engine is notdamaged.
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