2003 Hyundai Terracan ignition

DRIVING YOUR HYUNDAI
2- 8
HPC120D1-E General Operating Instructions
o The button in the selector handle must be depressed before the selector can be moved.
o The engine may only be started when the selector is at position "P" or "N".
o Ensure that the footbrake is firmly applied when shifting from "P" or "N" to "D", "2" or "L" and vice versa.
o Always engage the parking brake when the vehicle is unattended, never use the "P"position in place of the parking brake.
o Under normal circumstances, the selector should be placed in the "D" position and thetransmission allowed to select the most idealratio for the circumstances. In this positionmaximum fuel economy will be achieved.
o When descending steep gradients where engine braking is required, the selectorshould be placed at the "2" or "L" positiondepending upon the vehicle speed.
o When ascending steep gradients and using large throttle openings, the transmission mayrepeatedly change between two adjacentratios. This is a normal characteristic andmay be prevented by selecting "2" or "L"depending upon the vehicle speed.
o Never move the selector to or from the "P" or "N" position with the accelerator de-pressed.
o Only with the brake pedal fully depressed, the shift lever is shifted from "P" (parking)position to other position. (Not all models)
C090I01E-EAT
CAUTION:
o Shift into "R" and "P" only when the vehicle has completely stopped.
o Do not accelerate the engine in reverse or any of the forward positions with the brakes applied.
o Always apply the footbrake when shift- ing from "P" or "N", to "R", "D", "2" or"L" position.
o Do not use the "P" (Park) position in place of the parking brake. Always setthe parking brake, shift the transmissioninto "P" (Park) and turn off the ignitionwhen you leave the vehicle, even mo-mentarily. Never leave the vehicle unat-tended whilst the engine is running.
o Check the automatic transmission fluid level regularly, and add fluid as neces-sary. SC130A1-E OVERDRIVE SWITCH
The overdrive switch prevents the transmission upshifting higher than third gear when the switchis turned "OFF". The transmission will startfrom rest in first gear and upshift to second andthird gear depending upon the roadspeed andthrottle opening but will not upshift to fourthgear. When the overdrive switch is turned "ON",the transmission will start from rest in first gearand will upshift, depending upon roadspeed andthrottle opening to second, third and fourthgear. Therefore, when the overdrive switch isturned "OFF", the transmission performs as athree speed unit and the overdrive warning lightlocated in the instrument cluster will be illumi-nated. When the overdrive switch is turned"ON", the transmission functions as a fullyautomatic four speed unit with the maximumfuel economy potential of the vehicle beingrealized.
C090J01HP.DAG

DRIVING YOUR HYUNDAI
2- 12 Driving 4WD Safely
(1) Be sure to wear the seat belt.
(2) Drive at lower speeds in strong crosswinds.
Because of your vehicle's high centre of gravity, its stability will be affected in cross-winds. Slower speeds ensure better vehiclecontrol.
(3) Check the brake condition after driving in wet or muddy conditions. Press the brakeseveral times as you move slowly until youfeel normal braking forces return.
(4) Do not drive the vehicle through water. (i.e. streams, rivers, lakes, etc.)
(5) The stopping distance of the full-time 4WD vehicle differs very little from that of the2WD vehicle.
When driving on a snow-covered road or a slippery, muddy surface, make sure thatyou keep a sufficient distance between yourvehicle and the one ahead of you.
(6) Since the driving torque is always applied to the 4 wheels, the performance of the full-time 4WD vehicle is greatly affected by thecondition of the tyres. Be sure to equip itwith all four tyres of the same size and type.o When replacement of any of the tyres or disc wheels is necessary, replace all ofthem.
o Rotate the tyres and check the tyre pres- sure at regular intervals.
(7) The full-time 4WD vehicle cannot be towed by an ordinary tow truck. Makesure that the vehicle is towed with itsfour wheels raised off the ground. o If the vehicle is towed with its only two
wheels raised off the ground, the 4WDsystem could be damaged.
o In unavoidable case, if the vehicle is being towed with all four wheels on theground, it should be towed only forwarddirection with rope.
o Whilst towing, check the following items.
1. The ignition switch is in "ACC" or"ON".
2. Place the shift lever in neutral (For Automatic Transmission, "N" posi-tion).
3. Release the parking brake.
NOTE: To avoid serious damage to your 4WD ve- hicle, limit towing to 10 mph (15km/h) andnot for more than 1 mile (1.5km) at ANYTIME.
HHP241
Roll tester (Speedometor) Temporaryfree roller
LOW Mode
Full power to both axles, including a lower gear
ratio for low-speed applications that require extra power such as dry road surfaces, wetpavement, snow-covered roads and/or off-road.
Especially when increased drive power is re-
quired. "LOW" mode is not recommended on dry pave-
ment.
The 4WD LOW indicator light ( ) will be tur-
ned on to remind you that you are in the LOWmode. 2. Transfer shift knob operation
AUTO

LOW
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N(neutral)"position (Automatic Transmission)
3. Turn the transfer shift knob to "LOW" mode.
LOW

AUTO
1. Stop the vehicle.
2. Depress the clutch pedal (Manual Trans- mission) or put the shift lever into "N (neu-tral)" position (Automatic Transmission).
3. Turn the transfer shift knob to "AUTO" mode.

IN CASE OF EMERGENCY 3-1
ZD000A1-A
3. IN CASE OF EMER-
GENCY
D010A01A-EAT
If Engine Stalls Whilst Driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try starting the engine again. If your vehicle will not start, contact Hyundai dealer or seek other qualified assistance.
SD020A1-E
IF THE ENGINE WILL NOT START Seek assistance from the nearest Hyundai dealer with regard to the method of ignition and fuelsystem diagnosis.
CAUTION: If the engine refuses to start, no attempt
should be made to push or tow start the vehicle. Vehicles with automatic transmis- sion or fuel injection will not be able to be started in this manner since no drive istransmitted through the automatic trans-mission whilst the engine is not running,and in the case of fuel injected derivatives,the fuel pump will not operate under towstart conditions. In addition, if the vehicle isequipped with an exhaust catalyst, damageto the catalyst may result if the vehicle istow started. HPD020B1-E
IF THE ENGINE CANNOT BE
CRANKED
1. If the vehicle is fitted with manual transmis- sion, ensure that the clutch pedal is de-
pressed whilst cranking the engine. If thevehicle is fitted with automatic transmission,ensure that the transmission selector is atthe "P" or"N" position.
2. Check the battery terminals and connec- tions to ensure that these are clean and alsotight.
3. If the ignition warning lights dim when the engine is cranked and the battery terminalshave been checked, a discharged battery isindicated.
4. Do not attempt to push or tow start the vehicle, refer to "Jump Starting" for informa-tion regarding engine starting when the bat-tery is discharged.
G210A01HP.DAG
3
D010C02A-EAT
If Engine Turns Over Normally but Does Not Start
1. Check fuel level.
2. With the key in the "OFF" position, check all connectors at ignition coils and spark plugs(For Petrol Engine) or check all con-nectors at glow plug and glow plug relay(ForDiesel Engine). Reconnect any that may bedisconnected or loose.
3. Check fuel line in the engine compartment.
4. If engine still refuses to start, call a Hyundai dealer or seek other qualified assistance.

IN CASE OF EMERGENCY
3-10 D080B01HP-EAT
Towing a Car With Manual Transmis- sion
o Not OK for 4WD
(OK for Part Time 4WD in 2H Position)
o Not OK for Automatic Transmission Equipped Vehicle
o OK for Manual Transmission D080B01HP
o Be sure that the ignition key is in the "ACC" position. This is necessary to prevent dam- age to the steering lock mechanism, whichis not designed to hold the front wheelsstraight whilst the car is being towed.
o If any of the loaded wheels or suspension components are damaged, a towing dollymust be used.
CAUTION: Full time 4 Wheel Drive cannot be towed
with a tow truck. It must be towed by lifting all 4 wheels.
D080D01HP-EAT
Emergency Towing
D080D01HP
o OK for 4WD
o OK for Automatic or Manual Transmission Equipped VehicleD080C02HP
NOTE: Before towing, check the level of the trans- mission fluid. If it is below the "HOT" rangeon the dipstick, add fluid. If you cannot addfluid, a towing dolly must be used.
D080C01HP-EAT
Towing A Car With Automatic Trans- mission
CAUTION: A car with an automatic transmission should never be towed from the front with the rearwheels on the ground. This can cause seri-ous damage to the transmission. If the carmust be towed from the front, a towing dollymust be used under the rear wheels.
o If the car is being towed with all four wheels on the ground, it can be towed only from thefront. Be sure that the transmission is inneutral. Do not tow at speeds greater than30 mph (50 km/h) and for more than 15miles (25 km).
Be sure the steering is unlocked by placing thekey in the "ACC" position. A driver must be inthe towed vehicle to operate the steering andbrakes.
o Not OK for 4WD (OK for Part Time 4WD in 2H Position)
o OK for Automatic or Manual Transmission Equipped Vehicle with No Damage
D080C01HP

OWNER MAINTENANCE 6-19
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer- tain that the power steering fluid level is be-tween the "MAX" and "MIN" level markings onthe fluid reservoir.
YG220A1-E
POWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at thoseintervals specified in the vehicle maintenanceschedule in Section 5. The power steering hosesshould be replaced if there are severe surfacecracking, pulling, scuffing or worn spots. Dete-rioration of the hoses could cause prematurefailure.
NOTE: The power steering pump may be noisy
when the engine is first started in the ex- treme cold (-4°F). This noise is not abnormaland will stop as the engine warms up. If thepower steering pump continues to be noisyafter the engine has warmed up, have itinspected by your Authorized HyundaiDealer. G230A03A-EAT POWER STEERING FLUID LEVEL
G230A01HP
G230A02HP
Petrol Engine
Diesel Engine
G350B01HP-GAT
BLEEDING THE FUEL SYSTEM (FOR DIESEL ENGINE)
The fuel system should be bled to remove air as
described in the illustration if the fuel supply is exhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a longtime.
G350A01HP
NOTE: Do not check whilst the engine is running.
Do not start when power steering fluid res- ervoir is empty. Fluid Recommendation
Only automatic transmission fluid meeting the
specification of PSF-3 or ATF DEXRON 2 should be used in the power steering system.

OWNER MAINTENANCE
6-20
G260A01HP-DAT
REPLACING HEADLIGHT BULBS
Before attempting to replace a headlight bulb, be sure the switch is turned to the "OFF"position. The next paragraph shows how to reach the headlight bulbs so they may be changed. Besure to replace the burned-out bulb with one ofthe same number and wattage rating. NOTE: The passenger's side headlight bulb can be changed after lifting the engine coolant res-ervoir by hand. CAUTION: Keep the lamps out of contact with petro- leum product, such as oil, petrol, etc.
G260A01HP
G300B01HP-GAT
REMOVAL OF WATER FROM THE FUEL FILTER (FOR DIESEL ENGINE)
G300A01HP If the fuel filter warning lamp illuminates during
driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the wateras described below.
1. Loosen the drain plug at the bottom of the fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine isstarted.If in doubt, consult your nearest authorizedHYUNDAI dealer.
WARNING: Be sure to carefully wipe away any water
drained out in this manner, because the fuel mixed in the water might be ignited andresult in a fire.
1. Pump the hand prime pump with your hand
for one minute(about 20~30 times).
2. Turn the ignition key to the "START" posi- tion and release it 2~3 times shortly until theengine starts.
CAUTION: Do not hold the ignition key in the "START"
position for more than 15 seconds. Doing so may cause the engine and the injection pumpto damage.

EMISSION CONTROL SYSTEMS
7-2
Purge Control Solenoid Valve
The purge control solenoid valve is controlled
by the ECU; when the engine coolant tempera- ture is low, and during idling, it closes, so thatevaporated fuel is not taken into the surge tank.After engine warm-up, during ordinary driving, itopens to introduce evaporated fuel to the surgetank. misfire and result in excessive loading of thecatalytic converter.
o Avoid idling the engine for periods longer than 10 minutes.
o Your Hyundai should not be either pushed or pulled to get it started. This can cause thecatalytic converter to overload.
o Take care not to stop your Hyundai over any combustible material such as grass, paper,leaves or rags.
o Do not touch the catalytic converter or any other part of the exhaust system while theengine is running.
o Remember that your Hyundai dealer is your best source of assistance.
JH010D1-E
3. EXHAUST EMISSION CONTROL
SYSTEM
EGR system ; For a Petrol Engine This system helps control oxides of nitrogen byrecirculating a portion of the exhaust gases intothe intake manifold, thereby reducing cylindercombustion temperatures. YH040A2-E
CATALYTIC CONVERTER
; For a Petrol Engine The catalytic converter is part of the exhaust emission control system. Its purpose is to re-move certain engine emission products fromthe engine's exhaust. It looks something like amuffler and is located underneath the car in theexhaust system. YH040B1-E
About the Catalytic Converter ; For a Petrol Engine
Exhaust gases passing through the catalytic converter cause it to operate at very high tem-peratures. As a result, the introduction of largeamounts of unburned petrol may cause it tooverheat and create a fire hazard. This can beavoided by observing the following:
o Use only unleaded fuel.
o Maintain your engine in good condition. Ex- tremely high converter temperatures can re- sult from improper operation of the electri-cal, ignition or M.P.I. system.
o If your engine stalls, pings, knocks, or is hard to start, take your car to your Hyundaidealer as soon as possible and have thedifficulty corrected.
o Avoid driving with a very low fuel level. If you run out of petrol, it could cause the engine to H020D01S-GAT CATALYTIC CONVERTER ; For a Diesel Engine All Hyundai vehicles are equipped with oxida- tion type catalytic converter to reduce the car-bon monoxide, hydrocarbons and particulatecontained in the exhaust gas. H020C01HP-EAT EGR SYSTEM ; For a Diesel Engine This system helps control oxides of nitrogen by recirculating a part of the exhaust gas into theengine, there by reducing cylinder combustiontemperature. The EGR system helps reduce Nox (Oxides of Nitrogen) emission gasses.
Catalytic ConverterH020A01HP

VEHICLE SPECIFICATIONS
9-2 Petrol
3.5 V6
6-Cyl., V-type DOHC
3.67 x 3.81 in. (93.0 x 85.8mm) 3496
1 - 2 - 3 - 4 - 5 - 6 Auto lash Auto lash
NGK: PFR5N-11
CHAMPION: RC10PYPB4
0.039 ~ 0.043 in. (1.0 ~ 1.1 mm)
800
BTDC 5° ± 2°
J070A02HP-EAT ENGINE
ITEMS
Engine Type Bore x Stroke Displacement (cc) Firing OrderValve Clearance Cold
(warm engine) HotSpark Plug Spark Plug Gap
Idle Speed (rpm)
Ignition TimingDiesel
2.9 CRDi
4-Cyl., In-line SOHC
3.82 x 3.86 in. (97.1 x 98 mm)
2902
1 - 3 - 4 - 2
- -
800 ± 100
Automatically Adjusted