2003 Hyundai Elantra air condition

VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTSVEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 4 Note :
*1 - FOR CALIFORNIA, THIS MAINTENANCE IS RECOMMENDED, BUT NOT REQUIRED
*2 - AFTER 105,000 MILES OR 84 MONTHS, INSPECT EVERY 15,000 MILES OR 12 MONTHS
*3 - FOR EVERY 12 MONTHS OR 12,000 MILES (20,000 KM), WHICHEVER OCCURS FIRST:R
See Note *3
F030C03E-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL ITEMS
DRIVE BELT (WATER PUMP, ALTERNATOR AND A/CON)
COOLANT
TIMING BELT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
CYLINDER HEAD COVER GASKET (2.0L SULEV Only)
OIL PAN LIQUID GASKET (2.0L SULEV Only)
IN-MANI GASKET (2.0L SULEV Only)
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
AIR FILTER (IN FRONT OF BLOWER UNIT) 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 No.DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
615
24
12
I
I
I
I
I
I
I
I22.5
36
1830
48
24
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
3045
72
36
I
I
I
I
I
I
I
I52.5
84
4260
96
48
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
5475
120
60
I
I
I
I
I
I
I
I82.5
132
6690
144
72
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78105
168
84
R
I
I
I
R
I
I
I
I112.5
180
90120
192
96
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102135
216
108
I
I
I
I
I
I
I
I142.5
228
114150
240
120
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
See Note *2
See Note *2

VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTSVEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5-5
MAINTENANCE UNDER SEVERE USAGE CONDITIONS MAINTENANCE UNDER SEVERE USAGE CONDITIONSMAINTENANCE UNDER SEVERE USAGE CONDITIONS MAINTENANCE UNDER SEVERE USAGE CONDITIONS
MAINTENANCE UNDER SEVERE USAGE CONDITIONSThe following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the
appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
F040A02E-AAT
MAINTENANCE ITEM
F - More than 50% driving in heavy city traffic during hot
weather above 90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, or other commercial use
or vehicle towing
J - Driving over 100 MPH SEVERE DRIVING CONDITIONS SEVERE DRIVING CONDITIONSSEVERE DRIVING CONDITIONS SEVERE DRIVING CONDITIONS
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areasMAINTENANCE INTERVALS
ENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS/PADS,
PARKING BRAKE
STEERING GEAR RACK, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
AIR FILTER (IN FRONT OF BLOWER UNIT)R
R
R
I
I
I
I
R
R
REVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY MAINTENANCE
OPERATION
A, B, C, F, H
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, E, F
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, EDRIVING
CONDITION

VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTSVEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 6
F060A01A-AAT
EXPLANATION OF SCHEDULED EXPLANATION OF SCHEDULEDEXPLANATION OF SCHEDULED EXPLANATION OF SCHEDULED
EXPLANATION OF SCHEDULED
MAINTENANCE ITEMS MAINTENANCE ITEMSMAINTENANCE ITEMS MAINTENANCE ITEMS
MAINTENANCE ITEMS
F060M01A-AAT
o oo o
o
Engine Oil and Filter Engine Oil and FilterEngine Oil and Filter Engine Oil and Filter
Engine Oil and FilterThe engine oil and filter should be changed at
the intervals specified in the maintenance
schedule. If the car is being driven in severe
conditions, more frequent oil and filter changes
are required.
F060C01A-AAT
o oo o
o
Fuel Filter Fuel FilterFuel Filter Fuel Filter
Fuel FilterA clogged filter can limit the speed at which the
vehicle may be driven, damage the emission
system and cause hard starting. If an exces-
sive amount of foreign matter accumulates in
the fuel tank, the filter may require replace-
ment more frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at the
connections. Fuel filters should be installed by
trained technicians.
F060B01A-AAT
o oo o
o
Drive Belts Drive BeltsDrive Belts Drive Belts
Drive BeltsInspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation and
replace if necessary. Drive belts should be
checked periodically for proper tension and
adjusted as necessary.
F060D01A-AATo oo o
o
Fuel Lines, Fuel Hoses and Fuel Lines, Fuel Hoses andFuel Lines, Fuel Hoses and Fuel Lines, Fuel Hoses and
Fuel Lines, Fuel Hoses and
Connections ConnectionsConnections Connections
Connections
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trained
technician replace any damaged or leaking
parts immediately.
F060G01A-AAT
o oo o
o
Vapor Hose and Fuel Filler Cap Vapor Hose and Fuel Filler CapVapor Hose and Fuel Filler Cap Vapor Hose and Fuel Filler Cap
Vapor Hose and Fuel Filler CapThe vapor hose and fuel filler cap should be
inspected at those intervals specified in the
maintenance schedule. Make sure that a new
vapor hose or fuel filler cap is correctly re-
placed.
F060F01A-AATo oo o
o
Vacuum, Crankcase Vacuum, CrankcaseVacuum, Crankcase Vacuum, Crankcase
Vacuum, Crankcase
Ventilation Hoses Ventilation HosesVentilation Hoses Ventilation Hoses
Ventilation Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and
brittle rubber, cracking, tears, cuts, abra-
sions, and excessive swelling indicate dete-
rioration. Particular attention should be paid to
examine those hose surfaces nearest to high
heat sources, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving component
which might cause heat damage or mechani-
cal wear. Inspect all hose connections, such
as clamps and couplings, to make sure they
are secure, and that no leaks are present.
Hoses should be replaced immediately if there
is any evidence of deterioration or damage.
F060H01A-AAT
o Air cleaner filter o Air cleaner filtero Air cleaner filter o Air cleaner filter
o Air cleaner filterA Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.
F060J01A-AAT
o Spark plugs o Spark plugso Spark plugs o Spark plugs
o Spark plugsMake sure to install new spark plugs of the
correct heat range.
F060E01A-AAT
o oo o
o
Timing belt Timing beltTiming belt Timing belt
Timing beltInspect all parts related to the timing belt for
damage and deformation. Replace any dam-
aged parts immediately.
F070C01A-AAT
o Engine coolant o Engine coolanto Engine coolant o Engine coolant
o Engine coolantThe coolant should be changed at the
intervals specified in the maintenance sched-
ule.
F060N02E-AAT
o oo o
o
Valve Clearance Valve ClearanceValve Clearance Valve Clearance
Valve ClearanceInspect excessive valve noise and/or engine
vibration and adjust if necessary. A qualified
technician should perform the operation.

VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTSVEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5-7
F070E05A-AAT
o Automatic Transaxle Fluid o Automatic Transaxle Fluido Automatic Transaxle Fluid o Automatic Transaxle Fluid
o Automatic Transaxle FluidThe fluid level should be in the "HOT" range
of the dipstick, after the engine and transaxle
are at normal operating temperature. Check
the automatic transaxle fluid level with the
engine running and the transaxle in neutral,
with the parking brake properly applied. Use
HYUNDAI GENUINE ATF, DIAMOND ATF
SP-III or SK ATF SP-III when adding or
changing fluid.
F070F01A-AAT
o oo o
o
Brake Hoses and Lines Brake Hoses and LinesBrake Hoses and Lines Brake Hoses and Lines
Brake Hoses and LinesVisually check for proper installation, chafing,
cracks, deterioration and any leakage. Re-
place any deteriorated or damaged parts
immediately.
F070G02A-AAT
o Brake Fluid o Brake Fluido Brake Fluid o Brake Fluid
o Brake FluidCheck brake fluid level in the brake fluid
reservoir. The level should be between "MIN"
and "MAX" marks on the side of the reservoir.
Use only hydraulic brake fluid conforming to
DOT 3 or DOT 4.
F070D01A-AAT
o Manual transaxle oil o Manual transaxle oilo Manual transaxle oil o Manual transaxle oil
o Manual transaxle oilInspect the manual transaxle oil according to
the maintenance schedule.
NOTE: NOTE:NOTE: NOTE:
NOTE:If the oil level is low, check for possible If the oil level is low, check for possibleIf the oil level is low, check for possible If the oil level is low, check for possible
If the oil level is low, check for possible
leaks before adding oil. Do not overfill. leaks before adding oil. Do not overfill.leaks before adding oil. Do not overfill. leaks before adding oil. Do not overfill.
leaks before adding oil. Do not overfill.
F070H01A-AATo oo o
o
Rear Brake Drums/Linings, Rear Brake Drums/Linings,Rear Brake Drums/Linings, Rear Brake Drums/Linings,
Rear Brake Drums/Linings,
Parking Brake Parking BrakeParking Brake Parking Brake
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking
brake system including the parking brake
lever and cables. For detailed service proce-
dures, refer to the Shop Manual.
F070J01A-AAT
o Brake Pads, Calipers and Rotors o Brake Pads, Calipers and Rotorso Brake Pads, Calipers and Rotors o Brake Pads, Calipers and Rotors
o Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs for
run out and wear, and calipers for fluid leak-
age.
F070K01A-AAT
o Exhaust Pipe and Muffler o Exhaust Pipe and Mufflero Exhaust Pipe and Muffler o Exhaust Pipe and Muffler
o Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler
and hangers for cracks, deterioration, or dam-
age. Start the engine and listen carefully for
any exhaust gas leakage. Tighten connec-
tions or replace parts as necessary.
F070L01A-AAT
o Suspension Mounting Bolts o Suspension Mounting Boltso Suspension Mounting Bolts o Suspension Mounting Bolts
o Suspension Mounting BoltsCheck the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070N01A-AATo oo o
o
Power Steering Pump, Belt and Hoses Power Steering Pump, Belt and HosesPower Steering Pump, Belt and Hoses Power Steering Pump, Belt and Hoses
Power Steering Pump, Belt and HosesCheck the power steering pump and hoses
for leakage and damage. Replace any dam-
aged or leaking parts immediately. Inspect the
power steering belt for evidence of cuts,
cracks, excessive wear, oiliness and proper
tension. Replace or adjust it if necessary.
F070P01A-AAT
o Driveshafts and Boots o Driveshafts and Bootso Driveshafts and Boots o Driveshafts and Boots
o Driveshafts and BootsCheck the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace
any damaged parts and, if necessary, repack
the grease.
F070Q01A-AAT
o oo o
o
Air Conditioning Refrigerant Air Conditioning RefrigerantAir Conditioning Refrigerant Air Conditioning Refrigerant
Air Conditioning RefrigerantCheck the air conditioning lines and connec-
tions for leakage and damage. Check air
conditioning performance according to the
relevant shop manual if necessary.
F070M01A-AATo oo o
o
Steering Gear Box, Linkage & Boots/ Steering Gear Box, Linkage & Boots/Steering Gear Box, Linkage & Boots/ Steering Gear Box, Linkage & Boots/
Steering Gear Box, Linkage & Boots/
Lower arm Ball Joint Lower arm Ball JointLower arm Ball Joint Lower arm Ball Joint
Lower arm Ball Joint
With the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage.
Check the dust boots and ball joints for dete-
rioration, cracks, or damage. Replace any
damaged parts.

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-3
G020B01A-AAT
Vehicle Exterior Vehicle ExteriorVehicle Exterior Vehicle Exterior
Vehicle ExteriorThe following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020C01A-AAT
Vehicle Interior Vehicle InteriorVehicle Interior Vehicle Interior
Vehicle InteriorThe following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incorrect-
ly, inspect it carefully and seek assistance from
your Hyundai dealer if service is needed.
G030A01A-AAT
CHECKING THE ENGINE OIL CHECKING THE ENGINE OILCHECKING THE ENGINE OIL CHECKING THE ENGINE OIL
CHECKING THE ENGINE OILEngine oil is essential to the performance and
service of the engine. It is suggested that you
check the oil level at least once a week in
normal use and more often if you are on a trip
or driving in severe conditions.
G030B02A-AAT
Recommended Oil Recommended OilRecommended Oil Recommended Oil
Recommended Oil
G030A02A
2.0L
SH, SG or SG/CD (API) multi-grade and fuel
efficient oil is recommended.
G020A01A-AAT
GENERAL CHECKS GENERAL CHECKSGENERAL CHECKS GENERAL CHECKS
GENERAL CHECKS
Engine Compartment Engine CompartmentEngine Compartment Engine Compartment
Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery conditio
o Air filter condition

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-11
WARNING: WARNING:WARNING: WARNING:
WARNING:The cooling fan is controlled by the engine The cooling fan is controlled by the engineThe cooling fan is controlled by the engine The cooling fan is controlled by the engine
The cooling fan is controlled by the engine
coolant temperature and may sometimes coolant temperature and may sometimescoolant temperature and may sometimes coolant temperature and may sometimes
coolant temperature and may sometimes
operate even when the engine is not run- operate even when the engine is not run-operate even when the engine is not run- operate even when the engine is not run-
operate even when the engine is not run-
ning. Use extreme caution when working ning. Use extreme caution when workingning. Use extreme caution when working ning. Use extreme caution when working
ning. Use extreme caution when working
near the blades of the cooling fan, so that near the blades of the cooling fan, so thatnear the blades of the cooling fan, so that near the blades of the cooling fan, so that
near the blades of the cooling fan, so that
you are not injured by a rotating fan blade. you are not injured by a rotating fan blade.you are not injured by a rotating fan blade. you are not injured by a rotating fan blade.
you are not injured by a rotating fan blade.
As the engine coolant temperature de- As the engine coolant temperature de-As the engine coolant temperature de- As the engine coolant temperature de-
As the engine coolant temperature de-
creases, the fan will automatically shut off. creases, the fan will automatically shut off.creases, the fan will automatically shut off. creases, the fan will automatically shut off.
creases, the fan will automatically shut off.
This is a normal condition. This is a normal condition.This is a normal condition. This is a normal condition.
This is a normal condition.
G120A01A-AAT
CHECKING THE BRAKES CHECKING THE BRAKESCHECKING THE BRAKES CHECKING THE BRAKES
CHECKING THE BRAKES
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:
Because brakes are essential to the safe Because brakes are essential to the safeBecause brakes are essential to the safe Because brakes are essential to the safe
Because brakes are essential to the safe
operation of the car, it is suggested that operation of the car, it is suggested thatoperation of the car, it is suggested that operation of the car, it is suggested that
operation of the car, it is suggested that
they be checked and inspected by your they be checked and inspected by yourthey be checked and inspected by your they be checked and inspected by your
they be checked and inspected by your
Hyundai dealer. The brakes should be Hyundai dealer. The brakes should beHyundai dealer. The brakes should be Hyundai dealer. The brakes should be
Hyundai dealer. The brakes should be
checked and inspected for wear at those checked and inspected for wear at thosechecked and inspected for wear at those checked and inspected for wear at those
checked and inspected for wear at those
intervals specified in the vehicle mainte- intervals specified in the vehicle mainte-intervals specified in the vehicle mainte- intervals specified in the vehicle mainte-
intervals specified in the vehicle mainte-
nance schedule in Section 5. nance schedule in Section 5.nance schedule in Section 5. nance schedule in Section 5.
nance schedule in Section 5.
G120B01A-AAT
Checking the Brake Fluid Level Checking the Brake Fluid LevelChecking the Brake Fluid Level Checking the Brake Fluid Level
Checking the Brake Fluid Level
WARNING: WARNING:WARNING: WARNING:
WARNING:
Use caution when handling brake fluid. It Use caution when handling brake fluid. ItUse caution when handling brake fluid. It Use caution when handling brake fluid. It
Use caution when handling brake fluid. It
can damage your vision if it gets into your can damage your vision if it gets into yourcan damage your vision if it gets into your can damage your vision if it gets into your
can damage your vision if it gets into your
eyes. It will also damage your vehicle's paint eyes. It will also damage your vehicle's painteyes. It will also damage your vehicle's paint eyes. It will also damage your vehicle's paint
eyes. It will also damage your vehicle's paint
if spilled on it and not removed immediately. if spilled on it and not removed immediately.if spilled on it and not removed immediately. if spilled on it and not removed immediately.
if spilled on it and not removed immediately.
G110D01E-AAT
To Check the Transaxle Fluid Level To Check the Transaxle Fluid LevelTo Check the Transaxle Fluid Level To Check the Transaxle Fluid Level
To Check the Transaxle Fluid Level
Park the car on level ground with the parking
brake engaged. When the transaxle fluid level
is checked, the transaxle fluid should be at
normal operating temperature and the engine
idling.While the engine is idling, apply the brakes and
move the gear selector lever from "P" to each
of its other positions -- "R", "N", "D","3", "2", "L"
-- and then return to "N" or "P" with the engine
still idling:
1. Open the hood, being careful to keep hands,
hair and clothing clear of any moving parts.
2. Remove the transaxle dipstick, wipe it clean,
reinsert the dipstick as far as it will go, then
remove it again. Now check the fluid level on
the dipstick. It should be in the "HOT" range
on the dipstick.
3. If the transaxle fluid level is low, use a funnel
Fluid level should be within this range
to add transaxle fluid through the dipstick
tube until the level reaches the "HOT" range.
Do not overfill.
C090B01E
G110D01E
HKSOM120
èè

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-13
G150A01A-AAT
CHECKING STEERING WHEEL CHECKING STEERING WHEELCHECKING STEERING WHEEL CHECKING STEERING WHEEL
CHECKING STEERING WHEEL
FREE-PLAY FREE-PLAYFREE-PLAY FREE-PLAY
FREE-PLAY
To check the steering wheel free-play, stop the
car with the wheels pointed straight ahead and
gently move the steering wheel back and forth.
Use very light finger pressure and be sensitive
to changes in resistance that mark the limits of
the free-play. If the free-play is greater than
specified, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.1.18in
(30 mm)
G150A02E
G140B01A-AATChecking the Air Conditioning Checking the Air ConditioningChecking the Air Conditioning Checking the Air Conditioning
Checking the Air Conditioning
Operation OperationOperation Operation
Operation
1. Start the engine and let it run at a fast idle for
several minutes with the air conditioning set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:Running the air conditioning system for Running the air conditioning system forRunning the air conditioning system for Running the air conditioning system for
Running the air conditioning system for
extended periods of time with a low refriger- extended periods of time with a low refriger-extended periods of time with a low refriger- extended periods of time with a low refriger-
extended periods of time with a low refriger-
ant level may damage the compressor. ant level may damage the compressor.ant level may damage the compressor. ant level may damage the compressor.
ant level may damage the compressor.
G140C01A-AAT
Lubrication LubricationLubrication Lubrication
LubricationTo lubricate the compressor and the seals in
the system, the air conditioning should be run
for at least 10 minutes each week. This is
particularly important during cool weather when
the air conditioning system is not otherwise in
use.
G140A01A-AAT
AIR CONDITIONING CARE AIR CONDITIONING CAREAIR CONDITIONING CARE AIR CONDITIONING CARE
AIR CONDITIONING CARE
Keeping the Condenser Clean Keeping the Condenser CleanKeeping the Condenser Clean Keeping the Condenser Clean
Keeping the Condenser Clean
The air conditioning condenser (and engine
radiator) should be checked periodically for
accumulation of dirt, dead insects, leaves, etc.
These can interfere with maximum cooling effi-
ciency. When removing such accumulations,
brush or hose them away carefully to avoid
bending the cooling fans.
G140D01A-AAT
Checking the Compressor Drive Belt Checking the Compressor Drive BeltChecking the Compressor Drive Belt Checking the Compressor Drive Belt
Checking the Compressor Drive Belt
When the air conditioning is being used regular-
ly, the compressor drive belt tension should be
checked at least once a month with the engine
turned off.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaft
and compressor pulleys. Pressing with your
finger, you should not be able to deflect this belt
anymore than 1/3 of an inch. If you have the
instruments to check it, with a force of 22 lb.
(98N), the deflection should be 0.315 inches
(approx 8.0 mm). If the belt is too loose, have it
adjusted by your Hyundai dealer.
G140B01A
A/C0.315 in.
(8 mm)
CRANK PULLEY TENSION PULLEY

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-17
G230A03A-AAT
POWER STEERING FLUID LEVEL POWER STEERING FLUID LEVELPOWER STEERING FLUID LEVEL POWER STEERING FLUID LEVEL
POWER STEERING FLUID LEVEL
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.
NOTE: NOTE:NOTE: NOTE:
NOTE:Grinding noise from the power steering Grinding noise from the power steeringGrinding noise from the power steering Grinding noise from the power steering
Grinding noise from the power steering
pump may be heard immediately after the pump may be heard immediately after thepump may be heard immediately after the pump may be heard immediately after the
pump may be heard immediately after the
engine is started in extremely cold condi- engine is started in extremely cold condi-engine is started in extremely cold condi- engine is started in extremely cold condi-
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during tions (below - 4°F). If the noise stops duringtions (below - 4°F). If the noise stops during tions (below - 4°F). If the noise stops during
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in warm up, there is no abnormal function inwarm up, there is no abnormal function in warm up, there is no abnormal function in
warm up, there is no abnormal function in
the system. It is due to a power steering the system. It is due to a power steeringthe system. It is due to a power steering the system. It is due to a power steering
the system. It is due to a power steering
fluid characteristic in extremely cold condi- fluid characteristic in extremely cold condi-fluid characteristic in extremely cold condi- fluid characteristic in extremely cold condi-
fluid characteristic in extremely cold condi-
tions. tions.tions. tions.
tions.
G230A01E G220A01A-AAT
CHECKING ELECTRIC COOLING CHECKING ELECTRIC COOLINGCHECKING ELECTRIC COOLING CHECKING ELECTRIC COOLING
CHECKING ELECTRIC COOLING
FANS FANSFANS FANS
FANS
WARNING: WARNING:WARNING: WARNING:
WARNING:
The cooling fan is controlled by engine cool- The cooling fan is controlled by engine cool-The cooling fan is controlled by engine cool- The cooling fan is controlled by engine cool-
The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper- ant temperature and may sometimes oper-ant temperature and may sometimes oper- ant temperature and may sometimes oper-
ant temperature and may sometimes oper-
ate even when the engine is not running. ate even when the engine is not running.ate even when the engine is not running. ate even when the engine is not running.
ate even when the engine is not running.
Use extreme caution when working near the Use extreme caution when working near theUse extreme caution when working near the Use extreme caution when working near the
Use extreme caution when working near the
blades of the coolant fan, so that you are not blades of the coolant fan, so that you are notblades of the coolant fan, so that you are not blades of the coolant fan, so that you are not
blades of the coolant fan, so that you are not
injured by a rotating fan blade. As the en- injured by a rotating fan blade. As the en-injured by a rotating fan blade. As the en- injured by a rotating fan blade. As the en-
injured by a rotating fan blade. As the en-
gine coolant temperature decreases the fan gine coolant temperature decreases the fangine coolant temperature decreases the fan gine coolant temperature decreases the fan
gine coolant temperature decreases the fan
will automatically shut off. This is a normal will automatically shut off. This is a normalwill automatically shut off. This is a normal will automatically shut off. This is a normal
will automatically shut off. This is a normal
condition. condition.condition. condition.
condition.
G220B01A-AAT
Checking Engine Cooling Fan Checking Engine Cooling FanChecking Engine Cooling Fan Checking Engine Cooling Fan
Checking Engine Cooling FanThe engine cooling fan should come on auto-
matically if the engine coolant temperature is
high.
G220C01A-AAT
Checking Condenser Cooling Fan Checking Condenser Cooling FanChecking Condenser Cooling Fan Checking Condenser Cooling Fan
Checking Condenser Cooling FanThe condenser coolant fan should come on
automatically whenever the air conditioning is
in operation.
G210B02A-AAT
Checking the Battery Checking the BatteryChecking the Battery Checking the Battery
Checking the BatteryKeep the battery clean. Any evidence of corro-
sion around the battery posts or terminals should
be removed using a solution of household bak-
ing soda and warm water. After the battery
terminals are dry, cover them with a light coat-
ing of grease.
PROPOSITION 65 WARNING: PROPOSITION 65 WARNING:PROPOSITION 65 WARNING: PROPOSITION 65 WARNING:
PROPOSITION 65 WARNING:Battery posts, terminals, and related acces- Battery posts, terminals, and related acces-Battery posts, terminals, and related acces- Battery posts, terminals, and related acces-
Battery posts, terminals, and related acces-
sories contain lead and lead compounds, sories contain lead and lead compounds,sories contain lead and lead compounds, sories contain lead and lead compounds,
sories contain lead and lead compounds,
chemicals known to the state of California chemicals known to the state of Californiachemicals known to the state of California chemicals known to the state of California
chemicals known to the state of California
to cause cancer and reproductive harm. to cause cancer and reproductive harm.to cause cancer and reproductive harm. to cause cancer and reproductive harm.
to cause cancer and reproductive harm.
Wash hands after handling. Wash hands after handling.Wash hands after handling. Wash hands after handling.
Wash hands after handling.
o If you swallow battery fluid, drink a large
quantity of water or milk followed by milk of
magnesia, eat a raw egg or drink vegetable
oil. Get medical assistance as soon as
possible.
While batteries are being charged (either by a
battery charger or by the vehicle's generator),
they produce explosive gases. Always observe
these warnings to prevent injuries from occur-
ring:
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in
the area.
o Keep children away from the area.