2003 Hyundai Elantra Owner's Manual

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-9
G090A01A-AAT
FILLING THE WASHER RESERVOIR FILLING THE WASHER RESERVOIRFILLING THE WASHER RESERVOIR FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR
The washer fluid reservoir supplies fluid to the
windshield washer system.
A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be
checked more frequently during bad weather or
whenever the washer system is in more fre-
quent use.
The capacity of the washer reservoir is 3.2 U.S.
quarts (3.0 Liters).
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:o oo o
o
Radiator anti-freeze (engine coolant) Radiator anti-freeze (engine coolant)Radiator anti-freeze (engine coolant) Radiator anti-freeze (engine coolant)
Radiator anti-freeze (engine coolant)
should not be used in the washer system should not be used in the washer systemshould not be used in the washer system should not be used in the washer system
should not be used in the washer system
because it will damage the car's finish. because it will damage the car's finish.because it will damage the car's finish. because it will damage the car's finish.
because it will damage the car's finish.
o oo o
o
The washer lever should not be pulled The washer lever should not be pulledThe washer lever should not be pulled The washer lever should not be pulled
The washer lever should not be pulled
and the washer should not be operated and the washer should not be operatedand the washer should not be operated and the washer should not be operated
and the washer should not be operated
if the washer reservoir is empty. This can if the washer reservoir is empty. This canif the washer reservoir is empty. This can if the washer reservoir is empty. This can
if the washer reservoir is empty. This can
damage the washer fluid pump. damage the washer fluid pump.damage the washer fluid pump. damage the washer fluid pump.
damage the washer fluid pump.
G090A01E G070A01S-AAT
CHANGING THE AIR CLEANER FILTER CHANGING THE AIR CLEANER FILTERCHANGING THE AIR CLEANER FILTER CHANGING THE AIR CLEANER FILTER
CHANGING THE AIR CLEANER FILTER
To change the filter, unsnap the clips around
the cover. When this is done, the cover can be
lifted off, the old filter removed and the new filter
put in its place. Genuine Hyundai Replacement
Parts are recommended.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:Operating your vehicle without a proper air Operating your vehicle without a proper airOperating your vehicle without a proper air Operating your vehicle without a proper air
Operating your vehicle without a proper air
filter in place can result in excessive engine filter in place can result in excessive enginefilter in place can result in excessive engine filter in place can result in excessive engine
filter in place can result in excessive engine
wear. wear.wear. wear.
wear.
G080A02A-AAT
WINDSHIELD WIPER BLADES WINDSHIELD WIPER BLADESWINDSHIELD WIPER BLADES WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES
The wiper blades should be carefully inspected
from time to time and cleaned to remove accu-
mulations of road film or other debris. To clean
the wiper blades and arms, use a clean sponge
or cloth with a mild soap or detergent and water.
If the wipers continue to streak or smear the
glass, replace them with Genuine Hyundai
Replacement Parts or their equivalent.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:o oo o
o
Do not operate the wipers on dry glass. Do not operate the wipers on dry glass.Do not operate the wipers on dry glass. Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass.
This can result in more rapid wear of the This can result in more rapid wear of theThis can result in more rapid wear of the This can result in more rapid wear of the
This can result in more rapid wear of the
wiper blades and may scratch the glass. wiper blades and may scratch the glass.wiper blades and may scratch the glass. wiper blades and may scratch the glass.
wiper blades and may scratch the glass.
o oo o
o
Keep the blade rubber out of contact Keep the blade rubber out of contactKeep the blade rubber out of contact Keep the blade rubber out of contact
Keep the blade rubber out of contact
with petroleum products such as engine with petroleum products such as enginewith petroleum products such as engine with petroleum products such as engine
with petroleum products such as engine
oil, gasoline, etc. oil, gasoline, etc.oil, gasoline, etc. oil, gasoline, etc.
oil, gasoline, etc.
G070A01EG080A01E

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-10
G100A04A-AATCHECKING THE TRANSAXLE OIL CHECKING THE TRANSAXLE OILCHECKING THE TRANSAXLE OIL CHECKING THE TRANSAXLE OIL
CHECKING THE TRANSAXLE OIL
(MANUAL) (MANUAL)(MANUAL) (MANUAL)
(MANUAL)
Transaxle lubricant in the manual transaxle
should be checked at those intervals specified
in the vehicle maintenance schedule in Section
5.
Recommended Oil Recommended OilRecommended Oil Recommended Oil
Recommended OilUse only HYUNDAI GENUINE PARTS MTF
75W/90 (API GL-4) or equivalent in the manual
transaxle.
Manual Transaxle Oil Capacity Manual Transaxle Oil CapacityManual Transaxle Oil Capacity Manual Transaxle Oil Capacity
Manual Transaxle Oil CapacityThe oil capacity of the manual transaxle is 2.27
U.S. quarts (2.15 liters).
WARNING: WARNING:WARNING: WARNING:
WARNING:It is always better to check the transaxle oil It is always better to check the transaxle oilIt is always better to check the transaxle oil It is always better to check the transaxle oil
It is always better to check the transaxle oil
level when the engine is cool or cold. If the level when the engine is cool or cold. If thelevel when the engine is cool or cold. If the level when the engine is cool or cold. If the
level when the engine is cool or cold. If the
engine is hot, you should exercise great engine is hot, you should exercise greatengine is hot, you should exercise great engine is hot, you should exercise great
engine is hot, you should exercise great
caution to avoid burning yourself on hot caution to avoid burning yourself on hotcaution to avoid burning yourself on hot caution to avoid burning yourself on hot
caution to avoid burning yourself on hot
engine or exhaust parts. engine or exhaust parts.engine or exhaust parts. engine or exhaust parts.
engine or exhaust parts.
G100B02A-AAT
To Check the Manual Transaxle To Check the Manual TransaxleTo Check the Manual Transaxle To Check the Manual Transaxle
To Check the Manual Transaxle
Fluid Level Fluid LevelFluid Level Fluid Level
Fluid Level
SSA6100B
Park the car on level ground with the engine off.
1. Using a wrench of the correct size, loosen
the oil filler plug by turning it counterclock-
wise and remove it with your fingers.
2. Use your finger or suitable tool to feel inside
the hole. The oil level should be at its bottom
edge. If it is not, check for leaks before
adding oil. To refill the transaxle or bring the
oil level up,add oil slowly until it reaches the
proper level. Do not overfill.
3. Replace the plug and washer, screw it in
with your fingers and then tighten securely
with the wrench.
G110A01EDrain plugFiller plug
G110A01A-AATCHECKING THE TRANSAXLE FLUID CHECKING THE TRANSAXLE FLUIDCHECKING THE TRANSAXLE FLUID CHECKING THE TRANSAXLE FLUID
CHECKING THE TRANSAXLE FLUID
(AUTOMATIC) (AUTOMATIC)(AUTOMATIC) (AUTOMATIC)
(AUTOMATIC)
Transaxle fluid in the automatic transaxle should
be checked at those intervals specified in the
vehicle maintenance schedule in Section 5.
G110B04A-AAT
Recommended Fluid Recommended FluidRecommended Fluid Recommended Fluid
Recommended FluidYour Hyundai automatic transaxle is specially
designed to operate with HYUNDAI GENUINE
ATF, DIAMOND ATF SP-III or SK ATF SP-III.
Damage caused by a nonspecified fluid is not
covered by your new vehicle limited warranty.
G110C01E-AAT
Transaxle Fluid Capacity Transaxle Fluid CapacityTransaxle Fluid Capacity Transaxle Fluid Capacity
Transaxle Fluid CapacityThe fluid capacity of the automatic transaxle is
8.2 U.S. quarts (7.8 liters).
WARNING: WARNING:WARNING: WARNING:
WARNING:The transaxle fluid level should be checked The transaxle fluid level should be checkedThe transaxle fluid level should be checked The transaxle fluid level should be checked
The transaxle fluid level should be checked
when the engine is at normal operating tem- when the engine is at normal operating tem-when the engine is at normal operating tem- when the engine is at normal operating tem-
when the engine is at normal operating tem-
perature. This means that the engine, radia- perature. This means that the engine, radia-perature. This means that the engine, radia- perature. This means that the engine, radia-
perature. This means that the engine, radia-
tor, exhaust system etc., are very hot. Exer- tor, exhaust system etc., are very hot. Exer-tor, exhaust system etc., are very hot. Exer- tor, exhaust system etc., are very hot. Exer-
tor, exhaust system etc., are very hot. Exer-
cise great care not to burn yourself during cise great care not to burn yourself duringcise great care not to burn yourself during cise great care not to burn yourself during
cise great care not to burn yourself during
this procedure. this procedure.this procedure. this procedure.
this procedure.

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-11
WARNING: WARNING:WARNING: WARNING:
WARNING:The cooling fan is controlled by the engine The cooling fan is controlled by the engineThe cooling fan is controlled by the engine The cooling fan is controlled by the engine
The cooling fan is controlled by the engine
coolant temperature and may sometimes coolant temperature and may sometimescoolant temperature and may sometimes coolant temperature and may sometimes
coolant temperature and may sometimes
operate even when the engine is not run- operate even when the engine is not run-operate even when the engine is not run- operate even when the engine is not run-
operate even when the engine is not run-
ning. Use extreme caution when working ning. Use extreme caution when workingning. Use extreme caution when working ning. Use extreme caution when working
ning. Use extreme caution when working
near the blades of the cooling fan, so that near the blades of the cooling fan, so thatnear the blades of the cooling fan, so that near the blades of the cooling fan, so that
near the blades of the cooling fan, so that
you are not injured by a rotating fan blade. you are not injured by a rotating fan blade.you are not injured by a rotating fan blade. you are not injured by a rotating fan blade.
you are not injured by a rotating fan blade.
As the engine coolant temperature de- As the engine coolant temperature de-As the engine coolant temperature de- As the engine coolant temperature de-
As the engine coolant temperature de-
creases, the fan will automatically shut off. creases, the fan will automatically shut off.creases, the fan will automatically shut off. creases, the fan will automatically shut off.
creases, the fan will automatically shut off.
This is a normal condition. This is a normal condition.This is a normal condition. This is a normal condition.
This is a normal condition.
G120A01A-AAT
CHECKING THE BRAKES CHECKING THE BRAKESCHECKING THE BRAKES CHECKING THE BRAKES
CHECKING THE BRAKES
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:
Because brakes are essential to the safe Because brakes are essential to the safeBecause brakes are essential to the safe Because brakes are essential to the safe
Because brakes are essential to the safe
operation of the car, it is suggested that operation of the car, it is suggested thatoperation of the car, it is suggested that operation of the car, it is suggested that
operation of the car, it is suggested that
they be checked and inspected by your they be checked and inspected by yourthey be checked and inspected by your they be checked and inspected by your
they be checked and inspected by your
Hyundai dealer. The brakes should be Hyundai dealer. The brakes should beHyundai dealer. The brakes should be Hyundai dealer. The brakes should be
Hyundai dealer. The brakes should be
checked and inspected for wear at those checked and inspected for wear at thosechecked and inspected for wear at those checked and inspected for wear at those
checked and inspected for wear at those
intervals specified in the vehicle mainte- intervals specified in the vehicle mainte-intervals specified in the vehicle mainte- intervals specified in the vehicle mainte-
intervals specified in the vehicle mainte-
nance schedule in Section 5. nance schedule in Section 5.nance schedule in Section 5. nance schedule in Section 5.
nance schedule in Section 5.
G120B01A-AAT
Checking the Brake Fluid Level Checking the Brake Fluid LevelChecking the Brake Fluid Level Checking the Brake Fluid Level
Checking the Brake Fluid Level
WARNING: WARNING:WARNING: WARNING:
WARNING:
Use caution when handling brake fluid. It Use caution when handling brake fluid. ItUse caution when handling brake fluid. It Use caution when handling brake fluid. It
Use caution when handling brake fluid. It
can damage your vision if it gets into your can damage your vision if it gets into yourcan damage your vision if it gets into your can damage your vision if it gets into your
can damage your vision if it gets into your
eyes. It will also damage your vehicle's paint eyes. It will also damage your vehicle's painteyes. It will also damage your vehicle's paint eyes. It will also damage your vehicle's paint
eyes. It will also damage your vehicle's paint
if spilled on it and not removed immediately. if spilled on it and not removed immediately.if spilled on it and not removed immediately. if spilled on it and not removed immediately.
if spilled on it and not removed immediately.
G110D01E-AAT
To Check the Transaxle Fluid Level To Check the Transaxle Fluid LevelTo Check the Transaxle Fluid Level To Check the Transaxle Fluid Level
To Check the Transaxle Fluid Level
Park the car on level ground with the parking
brake engaged. When the transaxle fluid level
is checked, the transaxle fluid should be at
normal operating temperature and the engine
idling.While the engine is idling, apply the brakes and
move the gear selector lever from "P" to each
of its other positions -- "R", "N", "D","3", "2", "L"
-- and then return to "N" or "P" with the engine
still idling:
1. Open the hood, being careful to keep hands,
hair and clothing clear of any moving parts.
2. Remove the transaxle dipstick, wipe it clean,
reinsert the dipstick as far as it will go, then
remove it again. Now check the fluid level on
the dipstick. It should be in the "HOT" range
on the dipstick.
3. If the transaxle fluid level is low, use a funnel
Fluid level should be within this range
to add transaxle fluid through the dipstick
tube until the level reaches the "HOT" range.
Do not overfill.
C090B01E
G110D01E
HKSOM120
èè

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
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6-12
G120C02A-AAT
Recommended Brake Fluid Recommended Brake FluidRecommended Brake Fluid Recommended Brake Fluid
Recommended Brake FluidUse only hydraulic brake fluid conforming to
DOT 3 or DOT 4 specifications in your braking
system. Follow the instructions printed on the
container.
G120D01A-AAT
To Check the Fluid Level To Check the Fluid LevelTo Check the Fluid Level To Check the Fluid Level
To Check the Fluid LevelThe fluid level in the brake fluid reservoir should
be checked periodically. The level should be
between the "MIN" and "MAX" marks on the
side of the reservoir. If the level is at or below
the "MIN" mark, carefully add fluid to bring it up
to "MAX". Do not overfill.
G120E02A-AAT
Adding Brake Fluid Adding Brake FluidAdding Brake Fluid Adding Brake Fluid
Adding Brake FluidWARNING: WARNING:WARNING: WARNING:
WARNING:
Handle brake fluid carefully. It can damage Handle brake fluid carefully. It can damageHandle brake fluid carefully. It can damage Handle brake fluid carefully. It can damage
Handle brake fluid carefully. It can damage
your vision if it gets into your eyes. Use only your vision if it gets into your eyes. Use onlyyour vision if it gets into your eyes. Use only your vision if it gets into your eyes. Use only
your vision if it gets into your eyes. Use only
DOT 3 or DOT 4 specification fluid from a DOT 3 or DOT 4 specification fluid from aDOT 3 or DOT 4 specification fluid from a DOT 3 or DOT 4 specification fluid from a
DOT 3 or DOT 4 specification fluid from a
sealed container. Do not allow the fluid can sealed container. Do not allow the fluid cansealed container. Do not allow the fluid can sealed container. Do not allow the fluid can
sealed container. Do not allow the fluid can
or reservoir to remain open any longer than or reservoir to remain open any longer thanor reservoir to remain open any longer than or reservoir to remain open any longer than
or reservoir to remain open any longer than
required. This will prevent entry of dirt and required. This will prevent entry of dirt andrequired. This will prevent entry of dirt and required. This will prevent entry of dirt and
required. This will prevent entry of dirt and
moisture which can damage the brake sys- moisture which can damage the brake sys-moisture which can damage the brake sys- moisture which can damage the brake sys-
moisture which can damage the brake sys-
tem and cause improper operation. tem and cause improper operation.tem and cause improper operation. tem and cause improper operation.
tem and cause improper operation.
To add brake fluid, first wipe away any dirt then
unscrew the fluid reservoir cap. Slowly pour the
recommended fluid into the reservoir. Do not
overfill. Carefully replace the cap on the reser-
voir and tighten.
G130A01S-AAT
CHECKING THE CLUTCH FLUID CHECKING THE CLUTCH FLUIDCHECKING THE CLUTCH FLUID CHECKING THE CLUTCH FLUID
CHECKING THE CLUTCH FLUID
To Check the Clutch Fluid To Check the Clutch FluidTo Check the Clutch Fluid To Check the Clutch Fluid
To Check the Clutch Fluid
G120E01E
G130A01EG130B02A-AAT
To Replace the Fluid To Replace the FluidTo Replace the Fluid To Replace the Fluid
To Replace the FluidRecommended brake fluid conforming to DOT
3 or DOT 4 specification should be used. The
reservoir cap must be fully tightened to avoid
contamination from foreign matter or moisture.
NOTE: NOTE:NOTE: NOTE:
NOTE:Do not allow any other liquids to contami- Do not allow any other liquids to contami-Do not allow any other liquids to contami- Do not allow any other liquids to contami-
Do not allow any other liquids to contami-
nate the brake fluid. Seal damage will result. nate the brake fluid. Seal damage will result.nate the brake fluid. Seal damage will result. nate the brake fluid. Seal damage will result.
nate the brake fluid. Seal damage will result.
WARNING: WARNING:WARNING: WARNING:
WARNING:Use caution when handling brake fluid. It Use caution when handling brake fluid. ItUse caution when handling brake fluid. It Use caution when handling brake fluid. It
Use caution when handling brake fluid. It
can damage your vision if you get it in your can damage your vision if you get it in yourcan damage your vision if you get it in your can damage your vision if you get it in your
can damage your vision if you get it in your
eyes. It will also damage your vehicle's paint eyes. It will also damage your vehicle's painteyes. It will also damage your vehicle's paint eyes. It will also damage your vehicle's paint
eyes. It will also damage your vehicle's paint
if spilled on it and not removed immediately. if spilled on it and not removed immediately.if spilled on it and not removed immediately. if spilled on it and not removed immediately.
if spilled on it and not removed immediately.
The clutch fluid level in the master cylinder
should be checked when performing other un-
der hood services. The system should be
checked for leakage at the same time.
Check to make certain that the clutch fluid level
is always between the "MAX" and "MIN" level
markings on the fluid reservoir. Fill as required.
Fluid loss indicates a leak in the clutch system
which should be inspected and repaired imme-
diately. Consult your Hyundai dealer.

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-13
G150A01A-AAT
CHECKING STEERING WHEEL CHECKING STEERING WHEELCHECKING STEERING WHEEL CHECKING STEERING WHEEL
CHECKING STEERING WHEEL
FREE-PLAY FREE-PLAYFREE-PLAY FREE-PLAY
FREE-PLAY
To check the steering wheel free-play, stop the
car with the wheels pointed straight ahead and
gently move the steering wheel back and forth.
Use very light finger pressure and be sensitive
to changes in resistance that mark the limits of
the free-play. If the free-play is greater than
specified, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.1.18in
(30 mm)
G150A02E
G140B01A-AATChecking the Air Conditioning Checking the Air ConditioningChecking the Air Conditioning Checking the Air Conditioning
Checking the Air Conditioning
Operation OperationOperation Operation
Operation
1. Start the engine and let it run at a fast idle for
several minutes with the air conditioning set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:Running the air conditioning system for Running the air conditioning system forRunning the air conditioning system for Running the air conditioning system for
Running the air conditioning system for
extended periods of time with a low refriger- extended periods of time with a low refriger-extended periods of time with a low refriger- extended periods of time with a low refriger-
extended periods of time with a low refriger-
ant level may damage the compressor. ant level may damage the compressor.ant level may damage the compressor. ant level may damage the compressor.
ant level may damage the compressor.
G140C01A-AAT
Lubrication LubricationLubrication Lubrication
LubricationTo lubricate the compressor and the seals in
the system, the air conditioning should be run
for at least 10 minutes each week. This is
particularly important during cool weather when
the air conditioning system is not otherwise in
use.
G140A01A-AAT
AIR CONDITIONING CARE AIR CONDITIONING CAREAIR CONDITIONING CARE AIR CONDITIONING CARE
AIR CONDITIONING CARE
Keeping the Condenser Clean Keeping the Condenser CleanKeeping the Condenser Clean Keeping the Condenser Clean
Keeping the Condenser Clean
The air conditioning condenser (and engine
radiator) should be checked periodically for
accumulation of dirt, dead insects, leaves, etc.
These can interfere with maximum cooling effi-
ciency. When removing such accumulations,
brush or hose them away carefully to avoid
bending the cooling fans.
G140D01A-AAT
Checking the Compressor Drive Belt Checking the Compressor Drive BeltChecking the Compressor Drive Belt Checking the Compressor Drive Belt
Checking the Compressor Drive Belt
When the air conditioning is being used regular-
ly, the compressor drive belt tension should be
checked at least once a month with the engine
turned off.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaft
and compressor pulleys. Pressing with your
finger, you should not be able to deflect this belt
anymore than 1/3 of an inch. If you have the
instruments to check it, with a force of 22 lb.
(98N), the deflection should be 0.315 inches
(approx 8.0 mm). If the belt is too loose, have it
adjusted by your Hyundai dealer.
G140B01A
A/C0.315 in.
(8 mm)
CRANK PULLEY TENSION PULLEY

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6-14
G160A01A-AAT
CHECKING CLUTCH PEDAL CHECKING CLUTCH PEDALCHECKING CLUTCH PEDAL CHECKING CLUTCH PEDAL
CHECKING CLUTCH PEDAL
FREE-PLAY FREE-PLAYFREE-PLAY FREE-PLAY
FREE-PLAY
With the engine off, press lightly on the clutch
pedal until you feel a change in resistance. This
is the clutch pedal free-play. The free-play should
be within the limits specified in the illustration. If
it is not, have it inspected by your Hyundai
dealer and adjusted or repaired if necessary.
G170A01A-AAT
CHECKING BRAKE PEDAL CHECKING BRAKE PEDALCHECKING BRAKE PEDAL CHECKING BRAKE PEDAL
CHECKING BRAKE PEDAL
FREE-PLAY FREE-PLAYFREE-PLAY FREE-PLAY
FREE-PLAY
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the
brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change in
resistance. This is the brake pedal freeplay.
The freeplay should be within the limits speci-
fied in the illustration. If it is not, have it inspect-
ed by your Hyundai dealer and adjusted or
repaired if necessary.
G160A01E
0.24 ~ 0.51 in. (6 ~ 13 mm)
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
G180A01A-AAT
CHECKING BRAKE PEDAL CHECKING BRAKE PEDALCHECKING BRAKE PEDAL CHECKING BRAKE PEDAL
CHECKING BRAKE PEDAL
CLEARANCE CLEARANCECLEARANCE CLEARANCE
CLEARANCE
You need a helper to check the brake pedal
clearance. With the engine running, have your
helper press down on the brake pedal several
times and then hold it down with a force of about
110 lbs (50 kg, 490 N). The brake pedal clear-
ance is the distance from the top surface of the
brake pedal to the asphalt sheeting under the
floor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-
spected by your Hyundai dealer and adjusted
or repaired if necessary.
SSA6180A
1.78 in. (45.1 mm)

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6-15
G200B01E-AAT
Replacing Accessory Fuse Replacing Accessory FuseReplacing Accessory Fuse Replacing Accessory Fuse
Replacing Accessory Fuse
The fuse box for the lights and other electrical
accessories will be found in the backside of multi
box located in the left side of driver. Inside the box
you will find a list showing the circuits protected
by each fuse.
If any of your car's lights or other electrical
accessories stop working, a blown fuse could
be the reason. If the fuse has burned out, you
will see that the metal strip inside the fuse has
burned through. If you suspect a blown fuse,
follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse.
Remove each fuse by pulling it toward you
(a small "fuse puller" tool is contained in the
fuse box to simplify this operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
B200B01E
G190A01A-AAT
CHECKING DRIVE BELTS CHECKING DRIVE BELTSCHECKING DRIVE BELTS CHECKING DRIVE BELTS
CHECKING DRIVE BELTS
G200A01A-AAT
CHECKING AND REPLACING CHECKING AND REPLACINGCHECKING AND REPLACING CHECKING AND REPLACING
CHECKING AND REPLACING
FUSES FUSESFUSES FUSES
FUSES
Replacing a Fusible Link Replacing a Fusible LinkReplacing a Fusible Link Replacing a Fusible Link
Replacing a Fusible Link
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is re-
placed, the new belt should be adjusted again
after two or three weeks to eliminate slack
resulting from initial stretching after use.A fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre-
venting damage to the entire wiring harness.
(This could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box for
easy inspection.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:When replacing a fusible link, never use When replacing a fusible link, never useWhen replacing a fusible link, never use When replacing a fusible link, never use
When replacing a fusible link, never use
anything but a new fusible link with the anything but a new fusible link with theanything but a new fusible link with the anything but a new fusible link with the
anything but a new fusible link with the
same or lower amperage rating. Never use a same or lower amperage rating. Never use asame or lower amperage rating. Never use a same or lower amperage rating. Never use a
same or lower amperage rating. Never use a
piece of wire or a higher-rated fusible link. piece of wire or a higher-rated fusible link.piece of wire or a higher-rated fusible link. piece of wire or a higher-rated fusible link.
piece of wire or a higher-rated fusible link.
This could result in serious damage and This could result in serious damage andThis could result in serious damage and This could result in serious damage and
This could result in serious damage and
create a fire hazard. create a fire hazard.create a fire hazard. create a fire hazard.
create a fire hazard.
SSA6190A
Water Pump Pulley
Generator Pulley
Crankshaft Pulley0.2 ~ 0.24 in.
(5.1 ~ 6 mm)
GoodBad
AS60310A

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-16 4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai dealer.
If you do not have a spare fuse, you may be
able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:A burned-out fuse indicates that there is a A burned-out fuse indicates that there is aA burned-out fuse indicates that there is a A burned-out fuse indicates that there is a
A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re- problem in the electrical circuit. If you re-problem in the electrical circuit. If you re- problem in the electrical circuit. If you re-
problem in the electrical circuit. If you re-
place a fuse and it blows as soon as the place a fuse and it blows as soon as theplace a fuse and it blows as soon as the place a fuse and it blows as soon as the
place a fuse and it blows as soon as the
accessory is turned on, the problem is seri- accessory is turned on, the problem is seri-accessory is turned on, the problem is seri- accessory is turned on, the problem is seri-
accessory is turned on, the problem is seri-
ous and should be referred to a Hyundai ous and should be referred to a Hyundaious and should be referred to a Hyundai ous and should be referred to a Hyundai
ous and should be referred to a Hyundai
dealer for diagnosis and repair. Never re- dealer for diagnosis and repair. Never re-dealer for diagnosis and repair. Never re- dealer for diagnosis and repair. Never re-
dealer for diagnosis and repair. Never re-
place a fuse with anything except a fuse place a fuse with anything except a fuseplace a fuse with anything except a fuse place a fuse with anything except a fuse
place a fuse with anything except a fuse
with the same or a lower amperage rating. A with the same or a lower amperage rating. Awith the same or a lower amperage rating. A with the same or a lower amperage rating. A
with the same or a lower amperage rating. A
higher capacity fuse could cause damage higher capacity fuse could cause damagehigher capacity fuse could cause damage higher capacity fuse could cause damage
higher capacity fuse could cause damage
and create a fire hazard. and create a fire hazard.and create a fire hazard. and create a fire hazard.
and create a fire hazard.
AXA6201B
Burned out
G200B03Y
Good
WARNING: WARNING:WARNING: WARNING:
WARNING:Batteries can be dangerous! When working Batteries can be dangerous! When workingBatteries can be dangerous! When working Batteries can be dangerous! When working
Batteries can be dangerous! When working
with batteries, carefully observe the follow- with batteries, carefully observe the follow-with batteries, carefully observe the follow- with batteries, carefully observe the follow-
with batteries, carefully observe the follow-
ing precautions to avoid serious injuries. ing precautions to avoid serious injuries.ing precautions to avoid serious injuries. ing precautions to avoid serious injuries.
ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solu-
tion of sulfuric acid, which is poisonous and
highly corrosive. Be careful not to spill it on
yourself or the car. If you do spill battery fluid on
yourself, immediately do the following:
o If battery fluid is on your skin, flush the
affected areas with water for at least 15
minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your
eyes with water and get medical assistance
as soon as possible. While you are being
driven to get medical assistance, continue
to rinse your eyes by using a sponge or soft
cloth saturated with water.
G210A01A-AAT
CHECKING THE BATTERY CHECKING THE BATTERYCHECKING THE BATTERY CHECKING THE BATTERY
CHECKING THE BATTERY
G210A01E