2003 HONDA CIVIC ERS

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Page 440 of 1139

HONDA CIVIC 2003 7.G Workshop Manual Manual Transmission
Mainshaft Reassembly (contdl
10. Installthe synchro ring and the synchro spring.
1 1. Installthe sth synchro hub (A) by aligning the
synchro cone fingers (B) with sth synchro hub

Page 441 of 1139

HONDA CIVIC 2003 7.G Workshop Manual Countershaft Assembly Clearance lnspection
1.Measure the clearance between the 1st gear (A)
and the distance collar (B)with a feeler gauge (C).
. lf the clearance is more than the service limit, go
to

Page 442 of 1139

HONDA CIVIC 2003 7.G Workshop Manual Manual Transmission
Countershaft Assembly Clearance
Inspection (contd)
5. Measure the th ickness of the distance collar.
. lf thethickness is notwithin the standard, replace
the distance collar with

Page 443 of 1139

HONDA CIVIC 2003 7.G Workshop Manual 5. Support 4th gear (A) on steel blocks, then use apress and an attachment (B) to press the
countershaft (C) out ofthe 5th gear.
6.Support 2nd gear (A) on steel blocks, then use a
Dress and an attachm

Page 444 of 1139

HONDA CIVIC 2003 7.G Workshop Manual Manual Transmission
(
(
Countershaft Reassembly
Exploded View
SPECIAL BOLTEeplace.118 N.m (12 kgf m, 87 lbf ft)
BALL BEARINGCheck for wear andoperation.Note the direction of installation.
35 mm SHIM
R

Page 445 of 1139

HONDA CIVIC 2003 7.G Workshop Manual Special Tools Required. Driver, 40 mm l.D.07746-0030100. Aftachment.30 mm 07746-0030300
NOTE: Refer to the Exploded View as needed during
lhis procedure.
1. Clean all parts in solvent, dry them, and a

Page 446 of 1139

HONDA CIVIC 2003 7.G Workshop Manual Manual Transmission
10.
Countershaft Reassembly (contdl
9.Install the needle bearing.
Installthe 2nd gear (A) by aligning the synchro
cone fingers (B) with znd gear grooves (C).
l 1.Supoort the coun

Page 448 of 1139

HONDA CIVIC 2003 7.G Workshop Manual Manual Transmission
Countershaft Reassembly (contd)
11.Support ball bearing (A) on steel blocks (B), then
use a press (C) and an attachment (D) to press the
countershaft (E) out of the ball bearing.