2003 FORD MUSTANG clutch

Loosen, then tighten the bolts in the sequence shown:
zTighten short bolts to 25 Nm (18 lb- ft), then tighten an additional 180 degrees.
z Tighten long bolts to 45 Nm (33 lb- ft), then tighten an additional 180 degrees.
6. Install the three studs.
7. Install the bracket and bolts.
8. Connect the A/C compressor clutch electrical connector. Klj . 4 ba
52003 Mustang Workshop Manual
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IN-
VEHICLE REPAIR
Flywheel
Removal and Installation 1. Remove the clutch. For additional information, refer to Section 308 - 01 .
2. Remove the flywheel bolts.
3. To install, reverse the removal procedure.
SECTION 303-
01A: Engine — 3.8L 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
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6514 Valve spring retainer (16 req'd)
133 6518 Valve spring retainer key (32 req'd)
134 6065 Cylinder head bolt (20 req'd)
135 6C255 Camshaft
136 9J434 EGR transducer
137 N807309 Bolt (2 req'd)
138 N806139 Bolt
139 8620 Drive belt
140 N806165 Washer
141 6316 Crankshaft pulley
142 8A528 Water pump pulley
143 6700 Crankshaft front seal
144 N808793 Stud bolt (2 req'd)
145 N806177 Bolt (6 req'd)
146 N806176 Bolt (3 req'd)
147 3A674 Power steering pump
148 12A227 Ignition pulse ring
149 6306 Crankshaft sprocket (2 req'd)
150 6268 Timing chain/belt
151 6K297 Timing chain guide
152 N804958 Bolt (4 req'd)
153 6A338 Crankshaft main bearing (4 req'd)
154 6A346 Crankshaft main bearing cap dowel pin (10 req'd)
155 6345 Crankshaft main bearing cap bolt (9 req'd)
156 N806155 Bolt (2 req'd)
157 W701240 Bolt (16 req'd)
158 6675 Oil pan
159 6710 Oil pan gasket
160 N605904 Bolt
161 6622 Oil pump screen cover and tube
162 N806180 Spacer
163 6K258 Crankshaft main bearing cap stud
164 6325 Main bearing cap (5 req'd)
165 6A339 Crankshaft thrust main bearing
166 N602549 Bolt
167 6303 Crankshaft
168 7563 Clutch pressure plate
169 7550 Clutch disc
170 N808139 Bolt (6 req'd)
171 6375 Flywheel (manual transmission)
172 N811363 Bolt (2 req'd)
173 Klj . 7 ba
92003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

IN-
VEHICLE REPAIR
Flywheel
Removal 1. Remove the clutch components. For additional information, refer to Section 308 - 03A or
Section 308 - 03B .
2. Remove the bolts and the flywheel.
Installation 1. To install, reverse the removal procedure. zTighten the bolts in the sequence shown.
SECTION 303-
01B: Engine — 4.6L (2V) 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
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9 9278 Oil pressure sender
10 6884 Oil filter adapter
11 6A636 Oil filter adapter gasket
12 N620482 Dowel
13 87836 Plug
Item Part Number Description
1 N807198 Dowel pin (2 req'd)
2 N807309 Bolt
3 N807959 Bolt
4 18663 Heater water hose
5 W500110 Bolt (2 req'd)
6 12A699 Knock sensor (2 req'd)
7 N807309 Bolt (2 req'd)
8 18696 Heater water hose
9 7120 Pilot bearing
10 6K318 Crankshaft rear retainer
11 N806155 Bolt (6 req'd)
12 6310 Crankshaft oil slinger
13 6375 Flywheel
14 N808139 Bolt (8 req'd)
15 7550 Clutch disc
16 7563 Clutch pressure plate
17 N808969 Bolt (6 req'd)
18 6701 Crankshaft rear oil seal Klj . 14 ba
162003 Mustang Workshop Manual
17. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_4464/S3B~us~en~ ...

IN-
VEHICLE REPAIR
Flywheel
Removal 1. Remove the clutch components. For additional information, refer to Section 308 - 01 .
2. Remove the bolts and the flywheel.
Installation 1. To install, reverse the removal procedure.
SECTION 303-
01C: Engine — Cobra 4.6L (4V) 2003 Mustang Workshop Manual Klj . 1 ba
12003 Mustang Workshop Manual
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49. Remove the auxiliary crankshaft pulley. For additional information, refer to
Crankshaft Pulley —
Auxiliary in this section.
50. Remove the clutch. For additional information, refer to Section 308 - 01 .
51. Remove the transmission wiring harness. 1. Remove the RH oxygen sensor connector from the bracket.
2. Disconnect the transmission wiring connector and remove the harness.
52. NOTE: LH is shown, RH is similar.
Remove the right and left exhaust manifold flange nuts, and position the exhaust manifold
aside.
53. Drain the engine oil. zInstall the drain plug when finished. Klj . 12 ba
172003 Mustang Workshop Manual
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62. Remove the degas bottle support bracket.
63.
NOTE: RH side shown, LH side similar.
Remove the two engine mount nuts.
64. Lower the vehicle.
65. Remove the two screws and position the clutch cable aside. Klj . 15 ba
172003 Mustang Workshop Manual
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