2003 FORD MUSTANG lock

DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Input Shaft and Bearing
Disassembly and Assembly
1. Disassemble the input shaft. 1. Remove the third/fourth synchronizer blocking ring.
2. Remove the input shaft thrust washer.
3. Remove the input shaft thrust bearing.
4. Remove the input shaft pocket bearing.
z Inspect all components for wear or damage. Install new components as necessary.
SECTION 308-
03B: Manual Transaxle/Transmission — TR3650 2003 Mustang Workshop Manual Special Tool(s)
Remover, Driver Pinion
Bearing Cone
205-
D002 (D79L-4621- A) or
equivalent Installer, Drive Pinion Bearing
Cone
205-
011 (T57L-4621- B) Remover/Installer, Bearing
Tube
308-
024 (T75L-7025- B) Klj . 1 ba
32003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

2. Using the special tool and a press, remove the input shaft front bearing assembly. Discard the
bearing.
3. Inspect the input shaft and bearings for wear or damage. Install new components as necessary.
4. Using the special tools and a press, install the new input shaft front bearing.
5. Install the input shaft pocket bearing, the washer, input shaft bearing and the third/fourth synchronizer blocking ring.
zLubricate the bearing and bearing race with petroleum jelly. Klj . 2 ba
32003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

3. Remove reverse gear needle bearing.
zInspect the needle bearing for wear or damage. Install a new needle bearing as
necessary.
4. Remove the check ball and the blocking ring. zInspect the blocking ring for wear or damage. Install new blocking rings as necessary.
5. NOTE: Install the special tool with the flat side facing first gear. Klj . 2 ba
172003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

Using the special tools, press the bearing spacer, the reverse gear synchronizer cone and first
gear from the output shaft.
6. Remove the first gear needle bearing. zInspect the needle bearing for wear or damage. Install a new needle bearing as
necessary.
7. Remove the first gear synchronizer inner cone, the first gear synchronizer outer cone and the first gear synchronizer blocking ring.
zInspect all components for wear or damage. Install new components as necessary. Klj . 3 ba
172003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

8.
NOTE: Reposition the output shaft on the press with the input shaft end facing upward.
Remove and discard the retaining ring.
9. Remove the third/fourth synchronizer hub.
10. Remove the third/fourth blocking ring.
11. Remove the third gear. zInspect the gear for wear or damage. Install a new gear as necessary. Klj . 4 ba
172003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

12. Remove the third gear needle bearing.
zInspect the needle bearing for wear or damage. Install a new needle bearing as
necessary.
13. NOTE: Install the special tool behind second gear with the flat side of the tool facing second
gear.
Using the special tool, remove the spacer, second gear thrust washer and second gear.
zInspect the gear for wear or damage. Install a new gear as necessary.
14. Remove the check ball and second gear needle bearing. zInspect the needle bearing for wear or damage. Install a new needle bearing as
necessary.
15. Remove the second gear synchronizer inner cone, second gear synchronizer outer cone and the second gear synchronizer blocking ring.
zInspect all components for wear or damage. Install new components as necessary. Klj . 5 ba
172003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

4. Install the first gear synchronizer blocking ring.
zAlign the blocking ring tabs with the synchronizer assembly.
5. Install the outer first gear synchronizer cone.
6. Install the inner first gear synchronizer cone. Rotate the inner cone till it is seated. Klj . 7 ba
172003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...

10. Install the reverse gear blocking ring.
11. Using the special tools, install the reverse gear bearing spacer.
12. Install reverse gear needle bearing.
zApply petroleum jelly to the bearing. Klj . 9 ba
172003 Mustang Workshop Manual
18. 11. 2011file:///C:/Ford/2000 - 2004/tsocache/SHEF_2308/S3B~us~en~ ...