2003 FORD MUSTANG warning

REMOVAL AND INSTALLATION
Rear Window Glass
Removal
Convertible
1. For removal of the back window glass, refer to Section 501 - 18 .
Coupe
WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety
glasses and heavy gloves when cutting glass from the vehicle.
2. Remove the roof side trim moulding. For additional information, refer to Section 501 - 08 .
3. Lower the rear portion of the headliner.
4. Remove the outer lip of the moulding using a utility knife.
5. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
6. CAUTION: Care must be taken to prevent scratching the pinch weld.
NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.
Using the special tool, starting at the top center of the back window glass, cut the urethane
adhesive from the glass and work down the sides.
SECTION 501-
11: Glass, Frames and Mechanisms 2003 Mustang Workshop Manual Special Tool(s)
Rotunda Pneumatic Knife with
Offset Blade
107-
R1511 or equivalent The Pumper
164-
R2459 or equivalent Rotunda Interior Auto Glass
Cut-
Out Knife Kit
164- R2450 or equivalent Klj . 1 ba
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REMOVAL AND INSTALLATION
Windshield Glass
Removal
All vehicles
WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety
glasses and heavy gloves when cutting glass from the vehicle.
1. Remove the RH and LH windshield side garnish mouldings. zIf equipped with a convertible top, remove the pin- type retainers.
2. Remove the interior rear view mirror.
Convertible
3. Remove the visor trim moulding.
SECTION 501-
11: Glass, Frames and Mechanisms 2003 Mustang Workshop Manual Special Tool(s)
Rotunda Pneumatic Knife with
Offset Blade
107-
R1511 or equivalent The Pumper
164-
R2459 or equivalent Rotunda Interior Auto Glass
Cut-
Out Knife Kit
164- R2450 or equivalent Klj . 1 ba
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REMOVAL AND INSTALLATION
Ignition Lock Cylinder —
Non-Functional
Removal and Installation 1. NOTE: Make sure the front wheels are in the straight- ahead position.
Disconnect the battery ground cable (14301) and wait at least one minute to allow the depletion
of the restraint system backup power supply. For additional information, refer to Section 414 -
01 .
2. WARNING: To avoid the risk of serious personal injury, read and follow all
warnings, cautions, notes and instructions in the deactivation procedure.
Deactivate the supplemental restraint system (SRS). For additional information, refer to
Supplemental Restraint System (SRS) Deactivation and Reactivation in this section.
3. WARNING: To reduce the risk of serious personal injury, read and follow all
warnings, cautions, notes and instructions in the steering wheel removal and installation
procedure.
Remove the steering wheel assembly. For additional information, refer to Wheel in this section.
4. Twist off the cap from the ignition switch cylinder.
5. NOTE: The lock cylinder is repaired by discarding the inoperative lock cylinder and building a
new lock cylinder using the appropriate lock repair package (F85Z-11582- AA). The lock repair
package includes a detailed instruction sheet to build the new lock cylinder to the current key
code of the vehicle.
SECTION 501-
14A: Handles, Locks, Latches and Mechanisms 2003 Mustang Workshop Manual Klj . 1 ba
32003 Mustang Workshop Manual
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9.
WARNING: To avoid the risk of serious personal injury, read and follow all
warnings, cautions, notes and instructions in the reactivation procedure.
Reactivate the supplemental restraint system (SRS). For additional information, refer to
Supplemental Restraint System (SRS) Deactivation and Reactivation in this section. Klj . 3 ba
32003 Mustang Workshop Manual
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Symptom Chart B1458 Wiper Washer Pump Motor
Relay Circuit Failure GEM REFER to
Section 501 - 16 .
B1460 Wiper Washer Pump Motor
Relay Coil Circuit Short to Battery GEM REFER to
Section 501 - 16 .
B1462 Safety Belt Switch Circuit
Failure GEM REFER to
Section 413 - 09 .
B1466 Wiper Hi/Low Speed Not
Switching GEM REFER to
Section 501 - 16 .
B1473 Wiper Low Speed Circuit Motor
Failure GEM REFER to
Section 501 - 16 .
B1476 Wiper High Speed Circuit Motor
Failure GEM REFER to
Section 501 - 16 .
B1551 Decklid Release Circuit Failure GEM GO to
Pinpoint Test D .
B1553 Decklid Release Circuit Short
to Battery GEM GO to
Pinpoint Test D .
B1555 Ignition Run/Start Circuit
Failure GEM REFER to
Section 211 - 05 .
B1687 Lamp Dome Input Circuit Short
to Battery GEM REFER to
Section 417 - 02 .
B2486 LF Side Repeater Lamp Output
Circuit Failure GEM REFER to
Section 417 - 01 .
B1605 Lamp Anti-
Theft Indicator
Circuit Short to Battery GEM REFER to
Section 501 - 16 .
B2488 RF Side Repeater Lamp Output
Circuit Failure GEM REFER to
Section 417 - 01 .
C1189 Brake Fluid Level Sensor Input
Short Circuit to Ground GEM REFER to
Section 413 - 01 .
C1223 Lamp Brake Warning Output
Circuit Failure GEM REFER to
Section 413 - 01 .
C1225 Lamp Brake Warning Output
Circuit Short to Battery GEM REFER to
Section 413 - 01 .
Symptom Chart Condition
Possible Sources Action
z No communication with the
generic electronic module z
Circuitry.
z CJB Fuse 39 (5A).
z GEM. z
GO to
Pinpoint Test A .
z All door locks are inoperative zCJB Fuse 19 (15A).
z BJB Fuse POWER
WINDOWS (40A).
z Circuitry.
z GEM.
z Switches.
z Lock actuators. z
GO to
Pinpoint Test B .
z The doors do not lock/unlock
using the remote transmitter z
Ignition switch.
z GEM. z
GO to
Pinpoint Klj . 5 ba
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z
Do the PID values agree with the ignition switch
positions? REFER to
Section 413 - 09 for
key- in-ignition warning chime
concerns. D2 CHECK THE GEM PID LAST DATA RECEIVED FOR
LUGGAGE COMPARTMENT z
Remove the ignition key from the ignition.
z Connect the diagnostic tool.
z Monitor the GEM PID LAST DATA RECEIVED while
pressing and releasing the luggage compartment, panic,
lock, and unlock buttons of the remote transmitter.
z Does LAST DATA RECEIVED match the button
presses of the remote transmitter? Yes
GO to
D5 .
No
GO to D3 .
D3 CHECK THE BATTERIES IN THE REMOTE
TRANSMITTER z
Install new batteries in the remote transmitter.
z Connect the diagnostic tool.
z Monitor the GEM FUNCTION TEST TIC/DATA while
pressing the luggage compartment button on the remote
transmitter.
z Does LAST DATA RECEIVED match the button
presses of the remote transmitter? Yes
SYSTEM is OK. REPEAT the
self-
test. CLEAR the DTCs.
No
GO to D4 .
D4 REPROGRAM THE REMOTE TRANSMITTERS TO THE
GEM z
NOTE: When carrying out the following procedure, it
must be noted that all previous programmed remote
transmitters will be erased. The customer needs to be
informed that any remote transmitters not present during
the programming mode will not operate the vehicle. All
remote transmitters must be programmed at the same
time.
z Reprogram the remote transmitter to the GEM. For
additional information, refer to Programming — Keyless
Entry Remote Transmitter .
z Connect the diagnostic tool.
z Monitor the GEM FUNCTION TEST TIC/DATA while
pressing the lock and unlock buttons on the remote
transmitter.
z Does LAST DATA RECEIVED match the button
presses of the remote transmitter? Yes
SYSTEM is OK. REPEAT the
self-
test. CLEAR the DTCs.
No
PROGRAM a new remote
transmitter to the vehicle. For
additional information, REFER
to Programming — Keyless
Entry Remote Transmitter .
REPEAT the self- test. CLEAR
the DTCs. If the problem still
remains, INSTALL a new GEM
and program the remote
transmitters to the vehicle. For
additional information, REFER
to Section 419 - 10 . REPEAT
the self- test. CLEAR the
DTCs. D5 CHECK THE GEM OUTPUT TO THE LUGGAGE
COMPARTMENT z
Trigger the GEM active command RELEASE to ON and
OFF.
z Did the luggage compartment release? Yes
INSTALL a new GEM. For
additional information, REFER
to
Section 419 - 10 . REPEAT
the self- test. CLEAR the
DTCs.
No
GO to D6 .
D6 CHECK CIRCUIT 931 (OG) FOR OPEN
z
Disconnect: Luggage Compartment Lid Release Relay.
z Measure the voltage between luggage compartment lid
release relay Pin 2, Circuit 931 (OG), harness side and
ground; and between luggage compartment lid release Yes
GO to
D7 .
No Klj . 15 ba
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Short to Battery
B1434 Wiper HIGH and LOW Speed
Relay Coil Circuit Failure GEM GO to
Pinpoint Test B .
B1436 Wiper HIGH and LOW Speed
Relay Coil Circuit Short to Battery GEM GO to
Pinpoint Test B .
B1438 Wiper Mode Select Switch
Circuit Failure GEM GO to
Pinpoint Test B .
B1441 Wiper Mode Select Switch
Circuit Short to Ground GEM GO to
Pinpoint Test B .
B1446 Wiper Park Sense Circuit
Failure GEM GO to
Pinpoint Test B .
B1448 Wiper Park Sense Circuit Short
to Battery GEM GO to
Pinpoint Test B .
B1450 Wiper Wash/Delay Switch
Circuit Failure GEM GO to
Pinpoint Test C .
B1453 Wiper Wash/Delay Switch
Circuit Short to Ground GEM GO to
Pinpoint Test C .
B1458 Wiper Washer Pump Motor
Relay Circuit Failure GEM GO to
Pinpoint Test C .
B1460 Wiper Washer Pump Motor
Relay Coil Circuit Short to
Battery GEM GO to
Pinpoint Test C .
B1462 Safety Belt Switch Circuit
Failure GEM REFER to
Section 413 - 09 .
B1466 Wiper HIGH and LOW Speed
Not Switching GEM GO to
Pinpoint Test B .
B1473 Wiper Low Speed Circuit Motor
Failure GEM GO to
Pinpoint Test B .
B1476 Wiper High Speed Circuit Motor
Failure GEM GO to
Pinpoint Test B .
B1551 Decklid Release Circuit Failure GEM REFER to
Section 501 - 14B .
B1553 Decklid Release Circuit Short to
Battery GEM REFER to
Section 501 - 14B .
B1555 Ignition Run/Start Circuit Failure GEM REFER to
Section 211 - 05 .
B1687 Lamp Dome Input Circuit Short
to Battery GEM REFER to
Section 417 - 02 .
B2486 LF Side Repeater Lamp Output
Circuit Failure GEM REFER to
Section 417 - 01 .
B2488 RF Side Repeater Lamp Output
Circuit Failure GEM REFER to
Section 417 - 01 .
C1189 Brake Fluid Level Sensor Input
Short Circuit to Ground GEM REFER to
Section 413 - 01 .
C1223 Lamp Brake Warning Output
Circuit Failure GEM REFER to
Section 413 - 01 .
C1225 Lamp Brake Warning Output
Circuit Short to Battery GEM REFER to
Section 413 - 01 . Klj . 4 ba
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REMOVAL AND INSTALLATION
Washer Pump
Removal
1. Remove the LF wheel and tire. Refer to Section 204 - 04 .
2. Position the front portion of the LF inner splash shield aside.
3. WARNING: Windshield washer solution contains methanol, which is poisonous.
Observe all cautions and warnings indicated on label of washer solution container.
NOTE: To prevent spilling windshield washer fluid, drain the windshield washer reservoir before
removal.
Remove the washer pump. 1. Disconnect the electrical connector.
2. Disconnect washer hose from the washer pump.
3. Remove the washer pump.
Installation 1. WARNING: Windshield washer solution contains methanol, which is poisonous.
Observe all cautions and warnings indicated on label of washer solution container.
CAUTION: Do not operate the windshield washer pump prior to filling the
windshield reservoir.
To install, reverse the removal procedure.
zFill the windshield washer reservoir.
SECTION 501-
16: Wipers and Washers 2003 Mustang Workshop Manual Klj . 1 ba
22003 Mustang Workshop Manual
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